Replaceable print cartridge with an optical sensor for receiving print data

ABSTRACT

A mobile telecommunications device is disclosed. The mobile telecommunications device has a body with a cradle formed therein, a print engine controller within the body, and a replaceable print cartridge received by the cradle. The print engine controller has a light emitting beacon for transmitting print data as an optical data signal. The print cartridge has a printhead with an array of nozzles for ejecting ink, a sensor for receiving the optical data signal from the light emitting beacon and converting the optical data signal into an electrical data signal, and print data circuitry for receiving the electrical data signal and for providing the nozzles with print data.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a Continuation application of U.S.application Ser. No. 11/124,194 filed on May 9, 2005 the content ofwhich is incorporated herein by cross-reference.

FIELD OF INVENTION

The present invention relates to a mobile device incorporating aprinter. The invention has primarily been designed for use in a mobiletelecommunications device (i.e. a mobile phone) that incorporates aprinter, and will be described with reference to such an application.However, it will be appreciated by those skilled in the art that theinvention can be used with other types of portable device, or evennon-portable devices.

CROSS REFERENCES

The following patents or patent applications filed by the applicant orassignee of the present invention are hereby incorporated bycross-reference.

6,405,055 6,628,430 7,136,186 7,286,260 7,145,689 7,130,075 7,081,9747,177,055 7,209,257 7,161,715 7,154,632 7,158,258 7,148,993 7,075,6847,241,005 7,108,437 6,915,140 6,999,206 7,136,198 7,092,130 6,750,9016,476,863 6,788,336 7,170,652 6,967,750 6,995,876 7,099,051 7,453,5867,193,734 7,095,533 6,914,686 7,161,709 7,099,033 7,364,256 7,258,4177,293,853 7,328,968 7,270,395 7,461,916 7,510,264 7,334,864 7,255,4197,284,819 7,229,148 7,258,416 7,273,263 7,270,393 6,984,017 7,347,5267,357,477 7,465,015 7,364,255 7,357,476 11/003,614 7,284,820 7,341,3287,246,875 7,322,669 7,243,835 10/815,630 7,703,693 10/815,638 7,251,05010/815,642 7,097,094 7,137,549 10/815,618 7,156,292 10/815,635 7,357,3237,654,454 7,137,566 7,131,596 7,128,265 7,197,374 7,175,089 10/815,6177,537,160 7,178,719 7,506,808 7,207,483 7,296,737 7,270,266 10/815,6147,605,940 7,128,270 11/041,650 7,677,445 7,506,168 7,441,712 7,663,78911/041,609 11/041,626 7,537,157 11/041,624 7,395,963 7,457,961 7,739,5097,467,300 7,467,299 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6,976,035 6,813,558 6,766,942 6,965,454 6,995,8597,088,459 6,720,985 7,286,113 6,922,779 6,978,019 6,847,883 7,131,0587,295,839 7,406,445 7,533,031 6,959,298 6,973,450 7,150,404 6,965,8827,233,924 7,707,082 7,593,899 7,175,079 7,162,259 6,718,061 7,464,8807,012,710 6,825,956 7,451,115 7,222,098 7,590,561 7,263,508 7,031,0106,972,864 6,862,105 7,009,738 6,989,911 6,982,807 7,518,756 6,829,3876,714,678 6,644,545 6,609,653 6,651,879 10/291,555 7,293,240 7,467,1857,415,668 7,044,363 7,004,390 6,867,880 7,034,953 6,987,581 7,216,2247,506,153 7,162,269 7,162,222 7,290,210 7,293,233 7,293,234 6,850,9316,865,570 6,847,961 10/685,583 7,162,442 10/685,584 7,159,784 7,557,9447,404,144 6,889,896 7,174,056 6,996,274 7,162,088 7,388,985 7,417,7597,362,463 7,259,884 7,167,270 7,388,685 6,986,459 10/954,170 7,181,4487,590,622 7,657,510 7,324,989 7,231,293 7,174,329 7,369,261 7,295,9227,200,591 7,693,828 11/020,260 11/020,321 11/020,319 7,466,436 7,347,35711/051,032 7,382,482 7,602,515 7,446,893 11/082,940 11/082,815 7,389,4237,401,227 6,991,153 6,991,154 7,068,382 7,007,851 6,957,921 6,457,8837,044,381 7,094,910 7,091,344 7,122,685 7,038,066 7,099,019 7,062,6516,789,194 6,789,191 7,529,936 7,278,018 7,360,089 7,526,647 7,467,4166,644,642 6,502,614 6,622,999 6,669,385 6,827,116 7,011,128 7,416,0096,549,935 6,987,573 6,727,996 6,591,884 6,439,706 6,760,119 7,295,3327,064,851 6,826,547 6,290,349 6,428,155 6,785,016 6,831,682 6,741,8716,927,871 6,980,306 6,965,439 6,840,606 7,036,918 6,977,746 6,970,2647,068,389 7,093,991 7,190,491 7,511,847 7,663,780 10/962,412 7,177,0547,364,282 10/965,733 10/965,933 7,728,872 7,468,809 7,180,609 7,538,7937,466,438 6,982,798 6,870,966 6,822,639 6,474,888 6,627,870 6,724,3746,788,982 7,263,270 6,788,293 6,946,672 6,737,591 7,091,960 7,369,2656,792,165 7,105,753 6,795,593 6,980,704 6,768,821 7,132,612 7,041,9166,797,895 7,015,901 7,289,882 7,148,644 10/778,056 10/778,058 10/778,0607,515,186 7,567,279 10/778,062 10/778,061 10/778,057 7,096,199 7,286,8877,400,937 7,474,930 7,324,859 7,218,978 7,245,294 7,277,085 7,187,3707,609,410 7,660,490 10/919,379 7,019,319 7,593,604 7,660,489 7,043,0967,148,499 7,055,739 7,233,320 6,830,196 6,832,717 7,182,247 7,120,8537,082,562 6,843,420 10/291,718 6,789,731 7,057,608 6,766,944 6,766,9457,289,103 7,412,651 7,299,969 7,108,192 7,111,791 7,077,333 6,983,8787,564,605 7,134,598 7,431,219 6,929,186 6,994,264 7,017,826 7,014,1237,134,601 7,150,396 7,469,830 7,017,823 7,025,276 7,284,701 7,080,7807,376,884 10/492,169 7,469,062 7,359,551 7,444,021 7,308,148 7,630,9627,630,554 10/510,391 7,660,466 7,526,128 6,957,768 7,456,820 7,170,4997,106,888 7,123,239 6,982,701 6,982,703 7,227,527 6,786,397 6,947,0276,975,299 7,139,431 7,048,178 7,118,025 6,839,053 7,015,900 7,010,1477,133,557 6,914,593 7,437,671 6,938,826 7,278,566 7,123,245 6,992,6627,190,346 7,417,629 7,468,724 7,382,354 7,715,035 7,221,781 11/102,84310/727,162 7,377,608 7,399,043 7,121,639 7,165,824 7,152,942 10/727,1577,181,572 7,096,137 7,302,592 7,278,034 7,188,282 7,592,829 10/727,18010/727,179 10/727,192 10/727,274 7,707,621 7,523,111 7,573,301 7,660,99810/754,536 10/754,938 10/727,160 6,795,215 7,070,098 7,154,638 6,805,4196,859,289 6,977,751 6,398,332 6,394,573 6,622,923 6,747,760 6,921,14410/884,881 7,092,112 7,192,106 7,457,001 7,374,266 7,427,117 7,448,7077,281,330 10/854,503 7,328,956 7,735,944 7,188,928 7,093,989 7,377,6097,600,843 10/854,498 7,390,071 10/854,525 10/854,526 7,549,715 7,252,3537,607,757 7,267,417 10/854,505 7,517,036 7,275,805 7,314,261 7,281,7777,290,852 7,484,831 10/854,523 10/854,527 7,549,718 10/854,520 7,631,1907,557,941 10/854,499 10/854,501 7,266,661 7,243,193 10/854,51810/934,628 7,448,734 7,425,050 7,364,263 7,201,468 7,360,868 7,234,8027,303,255 7,287,846 7,156,511 10/760,264 7,258,432 7,097,291 7,645,02510/760,248 7,083,273 7,367,647 7,374,355 7,441,880 7,547,092 10/760,2067,513,598 10/760,270 7,198,352 7,364,264 7,303,251 7,201,470 7,121,6557,293,861 7,232,208 7,328,985 7,344,232 7,083,272 7,621,620 7,669,9617,331,663 7,360,861 7,328,973 7,427,121 7,407,262 7,303,252 7,249,8227,537,309 7,311,382 7,360,860 7,364,257 7,390,075 7,350,896 7,429,0967,384,135 7,331,660 7,416,287 7,488,052 7,322,684 7,322,685 7,311,3817,270,405 7,303,268 7,470,007 7,399,072 7,393,076 7,681,967 7,588,3017,249,833 7,524,016 7,490,927 7,331,661 7,524,043 7,300,140 7,357,4927,357,493 7,566,106 7,380,902 7,284,816 7,284,845 7,255,430 7,390,0807,328,984 7,350,913 7,322,671 7,380,910 7,431,424 7,470,006 7,585,0547,347,534 6,454,482 6,808,330 6,527,365 6,474,773 6,550,997 7,093,9236,957,923 7,131,724 7,396,177 7,168,867 7,125,098 7,322,677 7,484,8417,079,292

BACKGROUND OF INVENTION

The Assignee has developed mobile phones, personal data assistants(PDAs) and other mobile telecommunication devices, with the ability toprint hard copies of images or information stored or accessed by thedevice (see for example, U.S. Pat. No. 6,405,055, filed on Nov. 9,1999). Likewise, the Assignee has also designed digital cameras with theability to print captured images with an inbuilt printer (see forexample, U.S. Pat. No. 6,750,901 filed on Jul. 10, 1998). As theprevalence of mobile telecommunications devices with digital camerasincreases, the functionality of these devices is further enhanced by theability to print hard copies.

As these devices are portable, they must be compact for userconvenience. Accordingly, any printer incorporated into the device needsto maintain a small form factor. Also, the additional load on thebattery should be as little as possible. Furthermore, the consumables(ink and paper etc) should be relatively inexpensive and simple toreplenish. It is these factors that strongly influence the commercialsuccess or otherwise of products of this type. With these basic designimperatives in mind, there are on-going efforts to improve and refinethe functionality of these devices.

The Assignee of the present invention has also developed the Netpage™system for enabling interaction with computer software using a printedinterface and a proprietary stylus-shaped sensing device.

As described in detail in U.S. Pat. No. 6,792,165, filed on Nov. 25,2000 and U.S. patent application Ser. No. 10/778,056, filed on Feb. 17,2004, a Netpage pen captures, identifies and decodes tags of coded dataprinted onto a surface such as a page. In a preferred Netpageimplementation, each tag encodes a position and an identity of thedocument. By decoding at least one of the tags and transmitting theposition (or a refined version of the position, representing a higherresolution position of the pen) and identity referred to by the decodedtag, a remote computer can determine an action to perform. Such actionscan include, for example, causing information to be saved remotely forsubsequent retrieval, downloading of a webpage for printing or displayvia a computer, bill payment or even the performance of handwritingrecognition based on a series of locations of the Netpage™ pen relativeto the surface. These and other applications are described in many ofthe Netpage™-related applications cross-referenced by the presentapplication.

Netpage tags enable anyone with a Netpage sensing device to interactwith the tags and obtain information. However, in some cases it may bedifficult or inconvenient to sense Netpage tags using a Netpage sensingdevice. It would be desirable to provide a print medium that enabled atleast some information in coded data such as Netpage tags to be obtainedwithout the need to scan the coded data itself

SUMMARY OF INVENTION

According to an aspect of the present invention there is provided amobile telecommunications device comprising:

-   -   a body having a cradle;    -   a print engine controller within the body, the print engine        controller having a light emitting beacon for transmitting print        data as an optical data signal; and    -   a replaceable print cartridge received by the cradle, the print        cartridge comprising:        -   a printhead with an array of nozzles for ejecting ink;        -   a sensor for receiving the optical data signal from the            light emitting beacon and converting the optical data signal            into an electrical data signal; and        -   print data circuitry for receiving the electrical data            signal and for providing the nozzles with print data.

Other aspects are also provided.

Terminology

Mobile device: When used herein, the phrase “mobile device” is intendedto cover all devices that by default operate on a portable power sourcesuch as a battery. As well as including the mobile telecommunicationsdevice defined above, mobile devices include devices such as cameras,non telecommunications-enabled PDAs and hand-held portable game units.“Mobile devices” implicitly includes “mobile telecommunicationsdevices”, unless the converse is clear from the context.

Mobile telecommunications device: When used herein, the phrase “mobiletelecommunications device” is intended to cover all forms of device thatenable voice, video, audio and/or data transmission and/or reception.Typical mobile telecommunications devices include:

-   -   GSM and 3G mobile phones (cellphones) of all generational and        international versions, whether or not they incorporate data        transmission capabilities; and    -   PDAs incorporating wireless data communication protocols such as        GPRS/EDGE of all generational and international versions.

M-Print: The assignee's internal reference for a mobile printer,typically incorporated in a mobile device or a mobile telecommunicationsdevice. Throughout the specification, any reference made to the M-Printprinter is intended to broadly include the printing mechanism as well asthe embedded software which controls the printer, and the readingmechanism(s) for the media coding.

M-Print mobile telecommunications device: a mobile telecommunicationsdevice incorporating a Memjet printer.

Netpage mobile telecommunications device: a mobile telecommunicationsdevice incorporating a Netpage -enabled Memjet printer and/or a Netpagepointer.

Throughout the specification, the blank side of the medium intended tobe printed on by the M-Print printer is referred to as the front side.The other side of the medium, which may be pre-printed or blank, isreferred to as the back side.

Throughout the specification, the dimension of the medium parallel tothe transport direction is referred to as the longitudinal dimension.The orthogonal dimension is referred to as the lateral dimension.

Furthermore, where the medium is hereafter referred to as a card, itshould be understood that this is not meant to imply anything specificabout the construction of the card. It may be made of any suitablematerial including paper, plastic, metal, glass and so on. Likewise, anyreferences to the card having been pre-printed, either with graphics orwith the media coding itself, is not meant to imply a particularprinting process or even printing per se. The graphics and/or mediacoding can be disposed on or in the card by any suitable means.

BRIEF DESCRIPTION OF THE DRAWINGS

Preferred embodiments of the invention will now be described by way ofexample only, with reference to the accompanying drawings, in which:

FIG. 1 is a schematic representation of the modular interaction in aprinter/mobile phone;

FIG. 2 is a schematic representation of the modular interaction in a tagsensor/mobile phone;

FIG. 3 is a schematic representation of the modular interaction in aprinter/tag sensor/mobile phone;

FIG. 4 is a more detailed schematic representation of the architecturewithin the mobile phone of FIG. 3;

FIG. 5 is a more detailed schematic representation of the architecturewithin the mobile phone module of FIG. 4;

FIG. 6 is a more detailed schematic representation of the architecturewithin the printer module of FIG. 4;

FIG. 7 is a more detailed schematic representation of the architecturewithin the tag sensor module of FIG. 4;

FIG. 8 is a schematic representation of the architecture within a tagdecoder module for use instead of the tag sensor module of FIG. 4;

FIG. 9 is an exploded perspective view of a ‘candy bar’ type mobilephone embodiment of the present invention;

FIG. 10 is a partially cut away front and bottom perspective of theembodiment shown in FIG. 9;

FIG. 11 is a partially cut away rear and bottom perspective of theembodiment shown in FIG. 9;

FIG. 12 is a front elevation of the embodiment shown in FIG. 9 with acard being fed into its media entry slot;

FIG. 13 is a cross section view taken along line A-A of FIG. 12;

FIG. 14 is a cross section view taken along line A-A of FIG. 12 with thecard emerging from the media exit slot of the mobile phone;

FIG. 15 is a schematic representation of a first mode of operation ofMoPEC;

FIG. 16 is a schematic representation of a second mode of operation ofMoPEC;

FIG. 17 is a schematic representation of the hardware components of aMoPEC device;

FIG. 18 shows a simplified UML diagram of a page element;

FIG. 19 is a top perspective of the cradle assembly and piezoelectricdrive system;

FIG. 20 is a bottom perspective of the cradle assembly and piezoelectricdrive system;

FIG. 21 is a bottom perspective of the print cartridge installed in thecradle assembly;

FIG. 22 is a bottom perspective of the print cartridge removed from thecradle assembly;

FIG. 23 is a perspective view of a print cartridge for an M-Printdevice;

FIG. 24 is an exploded perspective of the print cartridge shown in FIG.23;

FIG. 25 is a circuit diagram of a fusible link on the printhead IC;

FIG. 26 is a circuit diagram of a single fuse cell;

FIG. 27 is a schematic overview of the printhead IC and its connectionto MoPEC;

FIG. 28 is a schematic representation showing the relationship betweennozzle columns and dot shift registers in the CMOS blocks of FIG. 27;

FIG. 29 shows a more detailed schematic showing a unit cell and itsrelationship to the nozzle columns and dot shift registers of FIG. 28;

FIG. 30 shows a circuit diagram showing logic for a single printheadnozzle;

FIG. 31 is a schematic representation of the physical positioning of theodd and even nozzle rows;

FIG. 32 shows a schematic cross-sectional view through an ink chamber ofa single bubble forming type nozzle with a bubble nucleating aboutheater element;

FIG. 33 shows the bubble growing in the nozzle of FIG. 32;

FIG. 34 shows further bubble growth within the nozzle of FIG. 32;

FIG. 35 shows the formation of the ejected ink drop from the nozzle ofFIG. 32;

FIG. 36 shows the detachment of the ejected ink drop and the collapse ofthe bubble in the nozzle of FIG. 32;

FIG. 37 is a perspective showing the longitudinal insertion of the printcartridge into the cradle assembly;

FIG. 38 is a lateral cross section of the print cartridge inserted intothe cradle assembly;

FIGS. 39 to 48 are lateral cross sections through the print cartridgeshowing the decapping and capping of the printhead;

FIG. 49 is an enlarged partial sectional view of the end of the printcartridge indicated by the dotted line in FIG. 51B;

FIG. 50 is a similar sectional view with the locking mechanism rotatedto the locked position;

FIG. 51A is an end view of the print cartridge with a card partiallyalong the feed path;

FIG. 51B is a longitudinal section of the print cartridge through A-A ofFIG. 51A;

FIG. 52 is a partial enlarged perspective of one end the print cartridgewith the capper in the capped position;

FIG. 53 is a partial enlarged perspective of one end the print cartridgewith the capper in the uncapped position;

FIG. 54 is an exploded perspective of a further print cartridge withoptical transmission of the print data to the printhead;

FIG. 55 is a lateral cross section through the cartridge of FIG. 88showing the LED beacon for generating the modulated IR signal;

FIG. 56 is a partially cut away perspective showing the LED beacon andthe photosensor on the printhead;

FIG. 57 shows the media coding on the ‘back-side’ of the card withseparate clock and data tracks;

FIG. 58 is a block diagram of an M-Print system that uses media withseparate clock and data tracks;

FIG. 59 is a simplified circuit diagram for an optical encoder;

FIG. 60 is a block diagram of the MoPEC with the clock and data inputs;

FIG. 61 is a block diagram of the optional edge detector and page syncgenerator for the M-Print system of FIG. 58;

FIG. 62 is a block diagram of a MoPEC that uses media with a pilotsequence in the data track to generate a page sync signal;

FIG. 63 is a schematic representation of the position of the encodersalong media feed path;

FIG. 64 shows the ‘back-side’ of a card with a self clocking data track;

FIG. 65 is a block diagram of the decoder for a self clocking datatrack;

FIG. 66 is a block diagram of the phase lock loop synchronization of thedual clock track sensors;

FIG. 67 shows the dual phase lock loop signals at different phases ofthe media feed;

FIG. 68 is a block diagram of the Kip encoding layers;

FIG. 69 is a schematic representation of the Kip frame structure;

FIG. 70 is a schematic representation of an encoded frame with explicitclocking;

FIG. 71 is a schematic representation of an encoded frame with implicitclocking;

FIG. 72 shows Kip coding marks and spaces that are nominally two dotswide;

FIG. 73 is a schematic representation of the extended Kip framestructure;

FIG. 74 shows the data symbols and the redundancy symbols of theReed-Solomon codeword layout;

FIG. 75 shows the interleaving of the data symbols of the Reed-Solomoncodewords;

FIG. 76 shows the interleaving of the redundancy symbols of theReed-Solomon codewords;

FIG. 77 shows the structure of a single Netpage tag;

FIG. 78 shows the structure of a single symbol within a Netpage tag;

FIG. 79 shows an array of nine adjacent symbols;

FIG. 80 shows the ordering of the bits within the symbol;

FIG. 81 shows a single Netpage tag with every bit set;

FIG. 82 shows a tag group of four tags;

FIG. 83 shows the tag groups repeated in a continuous tile pattern;

FIG. 84 shows the contiguous tile pattern of tag groups, each with fourdifferent tag types;

FIG. 85 is an architectural overview of a Netpage enabled mobile phonewithin the broader Netpage system;

FIG. 86 shows an architectural overview of the mobile phone microserveras a relay between the stylus and the Netpage server;

FIG. 87 is a perspective of a Netpage enabled mobile phone with the rearmoulding removed;

FIG. 88 is a partial enlarged perspective of the phone shown in FIG. 140with the Netpage clicker partially sectioned;

FIG. 89 is a system level diagram of the Jupiter monolithic integratedcircuit;

FIG. 90 is a simplified circuit diagram of the Ganymede image sensor andanalogue to digital converter;

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Mobile Telecommunications Device Overview

Whilst the main embodiment includes both Netpage and printingfunctionality, only one or the other of these features is provided inother embodiments.

One such embodiment is shown in FIG. 1, in which a mobiletelecommunications device in the form of a mobile phone 1 (also known asa “cellphone”) includes a mobile phone module 2 and a printer module 4.The mobile phone module is configured to send and receive voice and datavia a telecommunications network (not shown) in a conventional mannerknown to those skilled in the art. The printer module 4 is configured toprint a page 6. Depending upon the particular implementation, theprinter module 4 can be configured to print the page 6 in color ormonochrome.

The mobile telecommunications device can use any of a variety of knownoperating systems, such as Symbian (with UIQ and Series 60 GUIs),Windows Mobile, PalmOS, and Linux.

In the preferred embodiment (described in more detail below), the printmedia is pre-printed with tags, and the printer module 4 prints visibleinformation onto the page 6 in registration with the tags. In otherembodiments, Netpage tags are printed by the printer module onto thepage 6 along with the other information. The tags can be printed usingeither the same visible ink as used to print visible information, orusing an infrared or other substantially invisible ink.

The information printed by the printer module 4 can include user datastored in the mobile phone 1 (including phonebook and appointment data)or text and images received via the telecommunications network or fromanother device via a communication mechanism such as Bluetooth™ orinfrared transmission. If the mobile phone 1 includes a camera, theprinter module 4 can be configured to print the captured images. In thepreferred form, the mobile phone module 2 provides at least basicediting capabilities to enable cropping, filtering or addition of textor other image data to the captured image before printing.

The configuration and operation of the printer module 4 is described inmore detail below in the context of various types of mobiletelecommunication device that incorporate a printhead.

FIG. 2 shows another embodiment of a mobile telecommunications device,in which the printer module 4 is omitted, and a Netpage tag sensormodule 8 is included. The Netpage module 8 enables interaction betweenthe mobile phone 1 and a page 10 including Netpage tags. Theconfiguration and operation of the Netpage pointer in a mobile phone 1is described in more detail below. Although not shown, the mobile phone1 with Netpage module 8 can include a camera.

FIG. 3 shows a mobile phone 1 that includes both a printer module 4 anda Netpage tag sensor module 8. As with the embodiment of FIG. 2, theprinter module 4 can be configured to print tagged or untagged pages. Asshown in FIG. 3, where tagged pages 10 are produced (and irrespective ofwhether the tags were pre-printed or printed by the printer module 4),the Netpage tag sensor module 8 can be used to interact with theresultant printed media.

A more detailed architectural view of the mobile phone 1 of FIG. 3 isshown in FIG. 4, in which features corresponding to those shown in FIG.3 are indicated with the same reference numerals. It will be appreciatedthat FIG. 4 deals only with communication between various electroniccomponents in the mobile telecommunications device and omits mechanicalfeatures. These are described in more detail below.

The Netpage tag sensor module 8 includes a monolithically integratedNetpage image sensor and processor 12 that captures image data andreceives a signal from a contact switch 14. The contact switch 14 isconnected to a nib (not shown) to determine when the nib is pressed intocontact with a surface. The sensor and processor 12 also outputs asignal to control illumination of an infrared LED 16 in response to thestylus being pressed against the surface.

The image sensor and processor 12 outputs processed tag information to aNetpage pointer driver 18 that interfaces with the phone operatingsystem 20 running on the mobile telecommunications device's processor(not shown).

Output to be printed is sent by the phone operating system 20 to aprinter driver 22, which passes it on to a MoPEC chip 24. The MoPEC chipprocesses the output to generate dot data for supply to the printhead26, as described in more detail below. The MoPEC chip 24 also receives asignal from a media sensor 28 indicating when the media is in positionto be printed, and outputs a control signal to a media transport 30.

The printhead 26 is disposed within a replaceable cartridge 32, whichalso includes ink 34 for supply to the printhead.

Mobile Telecommunications Device Module

FIG. 5 shows the mobile phone module 2 in more detail. The majority ofthe components other than those directly related to printing and Netpagetag sensing are standard and well known to those in the art. Dependingupon the specific implementation of the mobile phone 1, any number ofthe illustrated components can be included as part of one or moreintegrated circuits.

Operation of, and communication between, the mobile phone module 2components is controlled by a mobile phone controller 36. The componentsinclude:

-   -   mobile radio transceiver 38 for wireless communication with a        mobile telecommunications network;    -   program memory 40 for storing program code for execution on the        mobile phone controller 36;    -   working memory 42 for storing data used and generated by the        program code during execution. Although shown as separate from        the mobile phone controller 36, either or both memories 40 and        42 may be incorporated in the package or silicon of the        controller;    -   keypad 44 and buttons 46 for accepting numerical and other user        input;    -   touch sensor 48 which overlays display 50 for accepting user        input via a stylus or fingertip pressure;    -   removable memory card 52 containing non-volatile memory 54 for        storing arbitrary user data, such as digital photographs or        files;    -   local area radio transceiver 56, such as a Bluetooth™        transceiver;    -   GPS receiver 58 for enabling determination of the location of        the mobile telecommunications device (alternatively the phone        may rely on mobile network mechanisms for determining its        location);    -   microphone 60 for capturing a user's speech;    -   speaker 62 for outputting sounds, including voice during a phone        call;    -   camera image sensor 64 including a CCD for capturing images;    -   camera flash 66;    -   power manager 68 for monitoring and controlling power        consumption of the mobile telecommunications device and its        components; and    -   SIM (subscriber Identity Module) card 70 including SIM 72 for        identifying the subscriber to mobile networks.

The mobile phone controller 36 implements the baseband functions ofmobile voice and data communications protocols such as GSM, GSM modemfor data, GPRS and CDMA, as well as higher-level messaging protocolssuch as SMS and MMS.

The one or more local-area radio transceivers 56 enable wirelesscommunication with peripherals such as headsets and Netpage pens, andhosts such as personal computers. The mobile phone controller 36 alsoimplements the baseband functions of local-area voice and datacommunications protocols such as IEEE 802.11, IEEE 802.15, andBluetooth™.

The mobile phone module 2 may also include sensors and/or motors (notshown) for electronically adjusting zoom, focus, aperture and exposurein relation to the digital camera.

Similarly, as shown in FIG. 6, components of the printer module 4include:

-   -   print engine controller (PEC) 74 in the form of a MoPEC device;    -   program memory 76 for storing program code for execution by the        print engine controller 74;    -   working memory 78 for storing data used and generated by the        program code during execution by the print engine controller 74;        and    -   a master QA chip 80 for authenticating printhead cartridge 32        via its QA chip 82.

Whilst the printhead cartridge in the preferred form includes the inksupply 34, the ink reservoirs can be housed in a separate cartridge inalternative embodiments.

FIG. 7 shows the components of the tag sensor module 8, which includes aCMOS tag image processor 74 that communicates with image memory 76. ACMOS tag image sensor 78 sends captured image data to the processor 74for processing. The contact sensor 14 indicates when a nib (not shown)is brought into contact with a surface with sufficient force to close aswitch within the contact sensor 14. Once the switch is closed, theinfrared LED 16 illuminates the surface, and the image sensor 78captures at least one image and sends it to the image processor 74 forprocessing. Once processed (as described below in more detail), imagedata is sent to the mobile phone controller 36 for decoding.

In an alternative embodiment, shown in FIG. 8, the tag sensor module 8is replaced by a tag decoder module 84. The tag decoder module 80includes all the elements of the tag sensor module 8, but adds ahardware-based tag decoder 86, as well as program memory 88 and workingmemory 90 for the tag decoder. This arrangement reduces thecomputational load placed on the mobile phone controller, with acorresponding increase in chip area compared to using the tag sensormodule 8.

The Netpage sensor module can be incorporated in the form of a Netpagepointer, which is a simplified Netpage pen suitable mostly foractivating hyperlinks. It preferably incorporates a non-marking stylusin place of the pen's marking nib (described in detail later in thespecification); it uses a surface contact sensor in place of the pen'scontinuous force sensor; and it preferably operates at a lower positionsampling rate, making it unsuitable for capturing drawings andhand-writing. A Netpage pointer is less expensive to implement than aNetpage pen, and tag image processing and tag decoding can potentiallybe performed by software without hardware support, depending on samplingrate.

The various aspects of the invention can be embodied in any of a numberof mobile telecommunications device types. Several different devices aredescribed here, but in the interests of brevity, the detaileddescription will concentrate on the mobile telecommunications deviceembodiment.

Mobile Phone

One preferred embodiment is the non-Netpage enabled ‘candy bar’ mobiletelecommunications device in the form of a mobile phone shown in FIGS. 9to 14. A Netpage enabled version is described in a later section of thisspecification.

While a candy bar style phone is described here, it could equally takethe form of a “flip” style phone, which includes a pair of body sectionsthat are hinged to each other. Typically, the display is disposed on oneof the body sections, and the keypad is disposed on the other, such thatthe display and keypad are positioned adjacent to each other when thedevice is in the closed position.

In further embodiments, the device can have two body sections thatrotate or slide relative to each other. Typically, the aim of thesemechanical relationships between first and second body sections is toprotect the display from scratches and/or the keypad from accidentalactivation.

Photo printing is considered one of the most compelling uses of themobile Memjet printer. A preferred embodiment of the invention thereforeincludes a camera, with its attendant processing power and memorycapacity.

The elements of the mobile telecommunications device are best shown inFIG. 9, which (for clarity) omits minor details such as wires andhardware that operatively connect the various elements of the mobiletelecommunications device together. The wires and other hardware will bewell known to those skilled in the art.

The mobile phone 100 comprises a chassis moulding 102, a front moulding104 and a rear cover moulding 106. A rechargeable battery 108, such as alithium ion or nickel metal hydride battery, is mounted to the chassismoulding 102 and covered by the rear cover moulding 106. The battery 108powers the various components of the mobile phone 100 via batteryconnector 276 and the camera and speaker connector 278.

The front moulding 104 mounts to the chassis to enclose the variouscomponents, and includes numerical interface buttons 136 positioned invertical rows on each side of the display 138. A multi-directionalcontrol pad 142 and other control buttons 284 enable menu navigation andother control inputs. A daughterboard 280 is mounted to the chassismoulding 102 and includes a directional switch 286 for the multidirectional control pad 142.

The mobile telecommunications device includes a cartridge access cover132 that protects the interior of the mobile telecommunications devicefrom dust and other foreign objects when a print cartridge 148 is notinserted in the cradle 124.

An optional camera module 110 is also mounted to the chassis moulding102, to enable image capture through a hole 112 in the rear covermoulding 106. The camera module 110 includes a lens assembly and a CCDimage sensor for capturing images. A lens cover 268 in the hole 112protects the lens of the camera module 110. The rear cover moulding 106also includes an inlet slot 228 and an outlet slot 150 through whichprint media passes.

The chassis moulding 102 supports a data/recharge connector 114, whichenables a proprietary data cable to be plugged into the mobiletelecommunications device for uploading and downloading data such asaddress book information, photographs, messages, and any type ofinformation that might be sent or received by the mobiletelecommunications device. The data/recharge connector 114 is configuredto engage a corresponding interface in a desktop stand (not shown),which holds the mobile telecommunications device in a generally uprightposition whilst data is being sent or received by the mobiletelecommunications device. The data/recharge connector also includescontacts that enable recharging of the battery 108 via the desktopstand. A separate recharge socket 116 in the data/recharge connector 114is configured to receive a complimentary recharge plug for enablingrecharging of the battery when the desktop stand is not in use.

A microphone 170 is mounted to the chassis moulding 102 for convertingsound, such as a user's voice, into an electronic signal to be sampledby the mobile telecommunications device's analog to digital conversioncircuitry. This conversion is well known to those skilled in the art andso is not described in more detail here.

A SIM (Subscriber Identity Module) holder 118 is formed in the chassismoulding 102, to receive a SIM card 120. The chassis moulding is alsoconfigured to support a print cartridge cradle 124 and a drive mechanism126, which receive a replaceable print cartridge 148. These features aredescribed in more detail below.

Another moulding in the chassis moulding 102 supports an aerial (notshown) for sending and receiving RF signals to and from a mobiletelecommunications network.

A main printed circuit board (PCB) 130 is supported by the chassismoulding 102, and includes a number of momentary pushbuttons 132. Thevarious integrated and discrete components that support thecommunications and processing (including printing processing) functionsare mounted to the main PCB, but for clarity are not shown in thediagram.

A conductive elastomeric overlay 134 is positoned on the main PCB 130beneath the keys 136 on the front moulding 104. The elastomerincorporates a carbon impregnated pill on a flexible profile. When oneof the keys 136 is pressed, it pushes the carbon pill to a 2-wire opencircuit pattern 132 on the PCB surface. This provides a low impedanceclosed circuit. Alternatively, a small dome is formed on the overlaycorresponding to each key 132. Polyester film is screen printed withcarbon paint and used in a similar manner to the carbon pills. Thinadhesive film with berrylium copper domes can also be used.

A loudspeaker 144 is installed adjacent apertures 272 in the frontmoulding 104 to enable a user to hear sound such as voice communicationand other audible signals.

A color display 138 is also mounted to the main PCB 130, to enablevisual feedback to a user of the mobile telecommunications device. Atransparent lens moulding 146 protects the display 138. In one form, thetransparent lens is touch-sensitive (or is omitted and the display 138is touch sensitive), enabling a user to interact with icons and inputtext displayed on the display 138, with a finger or stylus.

A vibration assembly 274 is also mounted to the chassis moulding 102,and includes a motor that drives an eccentrically mounted weight tocause vibration. The vibration is transmitted to the chassis 102 andprovides tactile feedback to a user, which is useful in noisyenvironments where ringtones are not audible.

MoPEC—High Level

Documents to be printed must be in the form of dot data by the time theyreach the printhead.

Before conversion to dot data, the image is represented by a relativelyhigh spatial resolution bilevel component (for text and line art) and arelatively low spatial resolution contone component (for images andbackground colors). The bilevel component is compressed in a losslessformat, whilst the contone component is compressed in accordance with alossy format, such as JPEG.

The preferred form of MoPEC is configurable to operate in either of twomodes. In the first mode, as shown in FIG. 15, an image to be printed isreceived in the form of compressed image data. The compressed image datacan arrive as a single bundle of data or as separate bundles of datafrom the same or different sources. For example, text can be receivedfrom a first remote server and image data for a banner advertisement canbe received from another. Alternatively, either or both of the forms ofdata can be retrieved from local memory in the mobile device.

Upon receipt, the compressed image data is buffered in memory buffer650. The bilevel and contone components are decompressed by respectivedecompressors as part of expand page step 652. This can either be donein hardware or software, as described in more detail below. Thedecompressed bilevel and contone components are then buffered inrespective FIFOs 654 and 656.

The decompressed contone component is halftoned by a halftoning unit658, and a compositing unit 660 then composites the bilevel componentover the dithered contone component. Typically, this will involvecompositing text over images. However, the system can also be run instencil mode, in which the bilevel component is interpreted as a maskthat is laid over the dithered contone component. Depending upon what isselected as the image component for the area in which the mask is beingapplied, the result can be text filled with the underlying image (ortexture), or a mask for the image. The advantage of stencil mode is thatthe bilevel component is not dithered, enabling sharp edges to bedefined. This can be useful in certain applications, such as definingborders or printing text comprising colored textures.

After compositing, the resultant image is dot formatted 662, whichincludes ordering dots for output to the printhead and taking intoaccount any spatial or operative compensation issues, as described inmore detail below. The formatted dots are then supplied to the printheadfor printing, again as described in more detail below.

In the second mode of operation, as shown in FIG. 16, the contone andbilevel components are received in uncompressed form by MoPEC directlyinto respective FIFOs 656 and 654. The source of the components dependson the application. For example, the host processor in the mobiletelecommunications device can be configured to generate the decompressedimage components from compressed versions, or can simply be arranged toreceive the uncompressed components from elsewhere, such as the mobiletelecommunications network or the communication port described in moredetail elsewhere.

Once the bilevel and contone components are in their respective FIFOs,MoPEC performs the same operations as described in relation to the firstmode, and like numerals have therefore been used to indicate likefunctional blocks.

As shown in FIG. 18, the central data structure for the preferredprinting architecture is a generalised representation of the threelayers, called a page element. A page element can be used to representunits ranging from single rendered elements emerging from a renderingengine up to an entire page of a print job. FIG. 18 shows a simplifiedUML diagram of a page element 300. Conceptually, the bi-level symbolregion selects between the two color sources.

MoPEC Device—Low Level

The hardware components of a preferred MoPEC device 326 are shown inFIG. 17 and described in more detail below.

Conceptually, a MoPEC device is simply a SoPEC device (ie, as describedin cross-referenced application U.S. Ser. No. 10/727,181 (Docket No.PEA01US), filed on Dec. 2, 2003) that is optimized for use in alow-power, low print-speed environment of a mobile phone. Indeed, aslong as power requirements are satisfied, a SoPEC device is capable ofproviding the functionality required of MoPEC. However, the limitationson battery power in a mobile device make it desirable to modify theSoPEC design.

As shown in FIG. 17, from the high level point of view a MoPEC consistsof three distinct subsystems: a Central Processing Unit (CPU) subsystem1301, a Dynamic Random Access Memory (DRAM) subsystem 1302 and a PrintEngine Pipeline (PEP) subsystem 1303.

MoPEC has a much smaller eDRAM requirement than SoPEC. This is largelydue to the considerably smaller print media for which MoPEC is designedto generate print data.

In one form, MoPEC can be provided in the form of a stand-alone ASICdesigned to be installed in a mobile telecommunications device.Alternatively, it can be incorporated onto another ASIC thatincorporates some or all of the other functionality required for themobile telecommunications device.

The CPU subsystem 1301 includes a CPU that controls and configures allaspects of the other subsystems. It provides general support forinterfacing and synchronizing the external printer with the internalprint engine. It also controls low-speed communication to QA chips(which are described elsewhere in this specification) in cases wherethey are used. The preferred embodiment does not utilize QA chips in thecartridge or the mobile telecommunications device.

The CPU subsystem 1301 also contains various peripherals to aid the CPU,such as General Purpose Input Output (GPIO, which includes motorcontrol), an Interrupt

Controller Unit (ICU), LSS Master and general timers. The USB blockprovides an interface to the host processor in the mobiletelecommunications device, as well as to external data sources whererequired. The selection of USB as a communication standard is a matterof design preference, and other types of communications protocols can beused, such as Firewire or SPI.

The DRAM subsystem 1302 accepts requests from the CPU, USB and blockswithin the Print Engine Pipeline (PEP) subsystem. The DRAM subsystem1302, and in particular the DRAM Interface Unit (DIU), arbitrates thevarious requests and determines which request should win access to theDRAM. The DIU arbitrates based on configured parameters, to allowsufficient access to DRAM for all requestors. The DIU also hides theimplementation specifics of the DRAM such as page size, number of banksand refresh rates. It will be appreciated that the DRAM can beconsiderably smaller than in the original SoPEC device, because thepages being printed are considerably smaller. Also, if the hostprocessor can supply decompressed print data at a high enough rate, theDRAM can be made very small (of the order of 128-256 kbytes), sincethere is no need to buffer an entire page worth of information beforecommencing printing.

The Print Engine Pipeline (PEP) subsystem 1303 accepts compressed pagesfrom

DRAM and renders them to bi-level dots for a given print line destinedfor a printhead interface that communicates directly with the printhead.The first stage of the page expansion pipeline is the Contone DecoderUnit (CDU) and Lossless Bi-level Decoder (LBD). The CDU expands theJPEG-compressed contone (typically CMYK) layers and the LBD expands thecompressed bi-level layer (typically K). The output from the first stageis a set of buffers: the Contone FIFO unit (CFU) and the Spot FIFO Unit(SFU). The CFU and SFU buffers are implemented in DRAM.

The second stage is the Halftone Compositor Unit (HCU), which halftonesand dithers the contone layer and composites the bi-level spot layerover the resulting bi-level dithered layer.

A number of compositing options can be implemented, depending upon theprinthead with which the MoPEC device is used. Up to six channels ofbi-level data are produced from this stage, although not all channelsmay be present on the printhead. For example, in the preferredembodiment, the printhead is configured to print only CMY, with K pushedinto the CMY channels, and IR omitted.

In the third stage, a Dead Nozzle Compensator (DNC) compensates for deadnozzles in the printhead by color redundancy and error diffusing of deadnozzle data into surrounding dots.

The resultant bi-level dot-data (being CMY in the preferred embodiment)is buffered and written to a set of line buffers stored in DRAM via aDotline Writer Unit (DWU).

Finally, the dot-data is loaded back from DRAM, and passed to theprinthead interface via a dot FIFO. The dot FIFO accepts data from aLine Loader Unit (LLU) at the system clock rate, while the PrintHeadInterface (PHI) removes data from the FIFO and sends it to theprinthead.

The amount of DRAM required will vary depending upon the particularimplementation of MoPEC (including the system in which it isimplemented). In this regard, the preferred MoPEC design is capable ofbeing configured to operate in any of three modes. All of the modesavailable under the preferred embodiment assume that the received imagedata will be preprocessed in some way. The preprocessing includes, forexample, color space conversion and scaling, where necessary.

In the first mode, the image data is decompressed by the host processorand supplied to MoPEC for transfer directly to the HCU. In this mode,the CDU and LBD are effectively bypassed, and the decompressed data isprovided directly to the CFU and

SFU to be passed on to the HCU. Because decompression is performedoutside MoPEC, and the HCU and subsequent hardware blocks are optimizedfor their jobs, the MoPEC device can be clocked relatively slowly, andthere is no need for the MoPEC CPU to be particularly powerful. As aguide, a clock speed of 10 to 20 MHz is suitable.

In the second mode, the image data is supplied to MoPEC in compressedform. To begin with, this requires an increase in MoPEC DRAM, to aminimum of about 256 kbytes (although double that is preferable). In thesecond mode, the CDU and LBD (and their respective buffers) are utilizedto perform hardware decompression of the compressed contone and bilevelimage data. Again, since these are hardware units optimized to performtheir jobs, the system can be clocked relatively slowly, and there isstill no need for a particularly powerful MoPEC processor. Adisadvantage with this mode, however, is that the CDU and LBD, beinghardware, are somewhat inflexible. They are optimized for particulardecompression jobs, and in the preferred embodiment, cannot bereconfigured to any great extent to perform different decompressiontasks.

In the third mode, the CDU and LBD are again bypassed, but MoPEC stillreceives image data in compressed form. Decompression is performed insoftware by the MoPEC CPU. Given that the CPU is a general-purposeprocessor, it must be relatively powerful to enable it to performacceptably quick decompression of the compressed contone and bilevelimage data. A higher clock speed will also be required, of the order of3 to 10 times the clock speed where software decompression is notrequired. As with the second mode, at least 256 kbytes of DRAM arerequired on the MoPEC device. The third mode has the advantage of beingprogrammable with respect to the type of decompression being performed.However, the need for a more powerful processor clocked at a higherspeed means that power consumption will be correspondingly higher thanfor the first two modes.

It will be appreciated that enabling all of these modes to be selectedin one MoPEC device requires the worst case features for all of themodes to be implemented. So, for example, at least 256 kbytes of DRAM,the capacity for higher clock speeds, a relatively powerful processorand the ability to selectively bypass the CDU and LBD must all beimplemented in MoPEC. Of course, one or more of the modes can be omittedfor any particular implementation, with a corresponding removal of thelimitations of the features demanded by the availability of that mode.

In the preferred form, the MoPEC device is color space agnostic.Although it can accept contone data as CMYX or RGBX, where X is anoptional 4th channel, it also can accept contone data in any print colorspace. Additionally, MoPEC provides a mechanism for arbitrary mapping ofinput channels to output channels, including combining dots for inkoptimization and generation of channels based on any number of otherchannels. However, inputs are preferably CMY for contone input and K(pushed into CMY by MoPEC) for the bi-level input.

In the preferred form, the MoPEC device is also resolution agnostic. Itmerely provides a mapping between input resolutions and outputresolutions by means of scale factors. The preferred resolution is 1600dpi, but MoPEC actually has no knowledge of the physical resolution ofthe printhead to which it supplies dot data.

Unit Subsystem Acronym Unit Name Description DRAM DIU DRAM interfaceunit Provides interface for DRAM read and write access for the variousMoPEC units, CPU and the USB block. The DIU provides arbitration betweencompeting units and controls DRAM access. DRAM Embedded DRAM 128 kbytes(or greater, depending upon implementation) of embedded DRAM. CPU CPUCentral Processing Unit CPU for system configuration and control MMUMemory Management Unit Limits access to certain memory address areas inCPU user mode RDU Real-time Debug Unit Facilitates the observation ofthe contents of most of the CPU addressable registers in MoPEC, inaddition to some pseudo- registers in real time TIM General Timerontains watchdog and general system timers LSS Low Speed Serial Lowlevel controller for Interface interfacing with QA chips GPIO GeneralPurpose IOs General IO controller, with built- in motor control unit,LED pulse units and de-glitch circuitry ROM Boot ROM 16 KBytes of SystemBoot ROM code ICU Interrupt Controller Unit General Purpose interruptcontroller with configurable priority, and masking. CPR Clock, Power andReset Central Unit for controlling and block generating the systemclocks and resets and powerdown mechanisms PSS Power Save StorageStorage retained while system is powered down USB Universal Serial BusUSB device controller for Device interfacing with the host USB. PrintPCU PEP controller Provides external CPU with the Engine means to readand write PEP Unit Pipeline registers, and read and write DRAM (PEP) insingle 32-bit chunks. CDU Contone Decoder Unit Expands JPEG compressedcontone layer and writes decompressed contone to DRAM CFU Contone FIFOUnit Provides line buffering between CDU and HCU LBD Lossless Bi-levelExpands compressed bi-level layer. Decoder SFU Spot FIFO Unit Providesline buffering between LBD and HCU HCU Halftoner Compositor Ditherscontone layer and Unit composites the bi-level spot and position tagdots. DNC Dead Nozzle Compensates for dead nozzles by Compensator colorredundancy and error diffusing dead nozzle data into surrounding dots.DWU Dotline Writer Unit Writes out dot data for a given printline to theline store DRAM LLU Line Loader Unit Reads the expanded page image fromline store, formatting the data appropriately for the bi-lithicprinthead. PHI PrintHead Interface Responsible for sending dot data tothe printhead and for providing line synchronization between multipleMoPECs. Also provides test interface to printhead such as temperaturemonitoring and Dead Nozzle Identification.

Software Dot Generation

Whilst speed and power consumption considerations make hardwareacceleration desirable, it is also possible for some, most or all of thefunctions performed by the MoPEC integrated circuit to be performed by ageneral purpose processor programmed with suitable software routines.Whilst power consumption will typically increase to obtain similarperformance with a general purpose processor (due to the higheroverheads associated with having a general purpose processor performhighly specialized tasks such as decompression and compositing), thissolution also has the advantage of easy customization and upgrading. Forexample, if a new or updated JPEG standard becomes widely used, it maybe desirable to simply update the decompression algorithm performed by ageneral purpose processor. The decision to move some or all of the MoPECintegrated circuit's functionality into software needs to be madecommercially on a case by case basis.

QA Chips

The preferred form of the invention does not use QA chips toauthenticate the cartridge when it is inserted. However, in alternativeembodiments, the print cartridge has a QA chip 82 that can beinterrogated by a master QA chip 80 installed in the mobile device (seeFIG. 6). These are described in detail in the Applicant's co-pendingapplication temporarily identified by docket no. MCD056US until itsserial number is assigned. In the interests of brevity, the disclosureof MCD056US has been incorporated herein by cross reference (see list ifcross referenced documents above).

Piezoelectric Drive System

FIGS. 19 to 22 show a piezoelectric drive system 126 for driving printmedia past the printhead. As best shown in FIG. 21, the drive system 126includes a resonator 156 that includes a support end 158, a through hole160, a cantilever 162 and a spring 164. The support 158 is attached tothe spring 164, which in turn is attached to a mounting point 166 on thecradle 124. A piezoelectric element 168 is disposed within the throughhole 160, extending across the hole to link the support end 158 with thecantilever 162. The element 168 is positioned adjacent one end of thehole so that when it deforms, the cantilever 162 deflects from itsquiescent position by a minute amount.

A tip 170 of the cantilever 162 is urged into contact with a rim of adrive wheel 172 at an angle of about 50 degrees. In turn, the drivewheel 172 engages a rubber roller 176 at the end of the drive shaft 178.The drive shaft 178 engages and drives the print media past theprinthead (described below with reference to FIGS. 12 and 14).

Drive wires (not shown) are attached to opposite sides of thepiezoelectric element 168 to enable supply of a drive signal. Thespring, piezo and cantilever assembly is a structure with a set ofresonant frequencies. A drive signal excites the structure to one of theresonant modes of vibration and causes the tip of the cantilever 162 tomove in such a way that the drive wheel 172 rotates. In simple terms,when piezoelectric element expands, the tip 170 of the cantilever pushesinto firmer contact with the rim of the drive wheel. Because the rim andthe tip are relatively stiff, the moving tip causes slight rotation ofthe drive wheel in the direction shown. During the rest of the resonantoscillation, the tip 170 loses contact with the rim and withdrawsslightly back towards the starting position. The subsequent oscillationthen pushes the tip 170 down against the rim again, at a slightlydifferent point, to push the wheel through another small rotation. Theoscillatory motion of the tip 170 repeats in rapid succession and thedrive wheel is moved in a series of small angular displacements.However, as the resonant frequency is high (of the order of kHz), thewheel 172, for all intents and purposes, has a constant angularvelocity.

In the embodiment shown, a drive signal at about 85 kHz rotates thedrive wheel in the anti-clockwise direction (as shown in FIG. 21).

Although the amount of movement per cycle is relatively small (of theorder of a few micrometres), the high rate at which pulses are suppliedmeans that a linear movement (i.e. movement of the rim) of up to 300 mmper second can be achieved. A different mode of oscillation can becaused by increasing the drive signal frequency to 95 kHz, which causesthe drive wheel to rotate in the reverse direction. However, thepreferred embodiment does not take advantage of the reversibility of thepiezoelectric drive.

Precise details of the operation of the piezoelectric drive can beobtained from the manufacturer, Elliptec AG of Dortmund, Germany.

Other embodiments use various types of DC motor drive systems forfeeding the media passed the printhead. These are described in detail inthe Applicant's co-pending application temporarily identified by docketno. MCD056US until its serial number is assigned. In the interests ofbrevity, the disclosure of MCD056US has been incorporated herein bycross reference (see list if cross referenced documents above).

Print Cartridge

The print cartridge 148 is best shown in FIGS. 23 and 24, and takes theform of an elongate, generally rectangular box. The cartridge is basedaround a moulded housing 180 that includes three elongate slots 182, 184and 186 configured to hold respective ink-bearing structures 188, 190,and 192. Each ink-bearing structure is typically a block of sponge-likematerial or laminated fibrous sheets. For example, these structures canbe foam, a fibre and perforated membrane laminate, a foam and perforatedmembrane laminate, a folded perforated membrane, or sponge wrapped inperforated membrane. The ink bearing structures 188, 190 and 192 containsubstantial void regions that contain ink, and are configured to preventthe ink moving around when the cartridge (or mobile telecommunicationsdevice in which it is installed) is shaken or otherwise moved. Theamount of ink in each reservoir is not critical, but a typical volumeper color would be of the order of 0.5 to 1.0 mL

The porous material also has a capillary action that establishes anegative pressure at the in ejection nozzles (described in detailbelow). During periods of inactivity, the ink is retained in the nozzlechambers by the surface tension of the ink meniscus that forms acrossthe nozzle. If the meniscus bulges outwardly, it can ‘pin’ itself to thenozzle rim to hold the ink in the chamber. However, if it contacts paperdust or other contaminants on the nozzle rim, the meniscus can beunpinned from the rim and ink will leak out of the printhead through thenozzle.

To address this, many ink cartridges are designed so that thehydrostatic pressure of the ink in the chambers is less than atmosphericpressure. This causes the meniscus at the nozzles to be concave or drawninwards. This stops the meniscus from touching paper dust on the nozzlerim and removes the slightly positive pressure in the chamber that woulddrive the ink to leak out.

A housing lid 194 fits onto the top of the print cartridge to define inkreservoirs in conjunction with the ink slots 182, 184 and 186. The lidcan be glued, ultra-sonically welded, or otherwise form a seal with theupper edges of the ink slots to prevent the inks from moving betweenreservoirs or exiting the print cartridge. Ink holes 174 allow thereservoirs to be filled with ink during manufacture. Microchannel vents140 define tortuous paths along the lid 196 between the ink holes 174and the breather holes 154. These vents allow pressure equalisationwithin the reservoirs when the cartridge 148 is in use while thetortuous path prevents ink leakage when the mobile phone 100 is movedthrough different orientations. A label 196 covers the vents 140, andincludes a tear-off portion 198 that is removed before use to exposebreather holes 154 to vent the slots 182, 184 and 186 to atmosphere.

A series of outlets (not shown) in the bottom of each of the slots 182,184 and 186, lead to ink ducts 262 formed in the housing 180. The ductsare covered by a flexible sealing film 264 that directs ink to aprinthead IC 202. One edge of the printhead IC 202 is bonded to theconductors on a flexible TAB film 200. The bonds are covered andprotected by an encapsulant strip 204. Contacts 266 are formed on theTAB film 200 to enable power and data to be supplied to the printhead IC202 via the conductors on the TAB film. The printhead IC 202 is mountedto the underside of the housing 180 by the polymer sealing film 264. Thefilm is laser drilled so that ink in the ducts 262 can flow to theprinthead IC 202. The sealing and ink delivery aspects of the film asdiscussed in greater detail below.

A capper 206 is attached to the chassis 180 by way of slots 208 thatengage with corresponding moulded pins 210 on the housing. In its cappedposition, the capper 206 encloses and protects exposed ink in thenozzles (described below) of the printhead 202. A pair of co-mouldedelastomeric seals 240 on either side of the printhead IC 202 reduces itsexposure to dust and air that can cause drying and clogging of thenozzles.

A metal cover 224 snaps into place during assembly to cover the capper206 and hold it in position. The metal cover is generally U-shaped incross section, and includes entry and exit slots 214 and 152 to allowmedia to enter and leave the print cartridge. Tongues 216 at either endof the metal cover 224 includes holes 218 that engages withcomplementary moulded pawls 220 in the lid 194. A pair of capper leafsprings 238 are pressed from the bottom of the U-shape to bias thecapper 206 against the printhead 202. A tamper resistant label 222 isapplied to prevent casual interference with the print cartridge 148.

As discussed above, the media drive shaft 178 extends across the widthof the housing 180 and is retained for rotation by corresponding holes226 in the housing. The elastomeric drive wheel 176 is mounted to oneend of the drive shaft 178 for engagement with the linear drivemechanism 126 when the print cartridge 148 is inserted into the mobiletelecommunications device prior to use.

Alternative cartridge designs may have collapsible ink bags for inducinga negative ink pressure at the printhead nozzles. These and otheralternatives, are described in detail in the Applicant's co-pendingapplication temporarily identified by docket no. MCD056US until itsserial number is assigned. In the interests of brevity, the disclosureof MCD056US has been incorporated herein by cross reference (see list ifcross referenced documents above).

Printhead Mechanical

In the preferred form, a Memjet printer includes a monolithic pagewidthprinthead. The printhead is a three-color 1600 dpi monolithic chip withan active print length of 2.165″ (55.0 mm) The printhead chip is about800 microns wide and about 200 microns thick.

Power and ground are supplied to the printhead chip via two copperbusbars approximately 200 microns thick, which are electricallyconnected to contact points along the chip with conductive adhesive. Oneend of the chip has several data pads that are wire bonded or ballbonded out to a small flex PCB and then encapsulated, as described inmore detail elsewhere.

In alterative embodiments, the printhead can be constructed using two ormore printhead chips, as described in relation to the SoPEC-basedbilithic printhead arrangement described in U.S. Ser. No. 10/754,536(Docket No. PEA25US) filed on Jan. 12, 2004, the contents of which areincorporated herein by cross-reference. In yet other embodiments, theprinthead can be formed from one or more monolithic printheadscomprising linking printhead modules as described in U.S. Ser. No.10/754,536 (Docket No. PEA25US) filed on Jan. 12, 2004, the contents ofwhich are incorporated herein by cross-reference.

In the preferred form, the printhead is designed to at least partiallyself-destruct in some way to prevent unauthorized refilling with inkthat might be of questionable quality. Self-destruction can be performedin any suitable way, but the preferred mechanism is to include at leastone fusible link within the printhead that is selectively blown when itis determined that the ink has been consumed or a predetermined numberof prints has been performed.

Alternatively or additionally, the printhead can be designed to enableat least partial re-use of some or all of its components as part of aremanufacturing process.

Fusible links on the printhead integrated circuit (or on a separateintegrated circuit in the cartridge) can also be used to store otherinformation that the manufacturer would prefer not to be modified byend-users. A good example of such information is ink-remaining data. Bytracking ink usage and selectively blowing fusible links, the cartridgecan maintain an unalterable record of ink usage. For example, tenfusible links can be provided, with one of the fusible links being blowneach time it is determined that a further 10% of the total remaining inkhas been used. A set of links can be provided for each ink or for theinks in aggregate. Alternatively or additionally, a fusible link can beblown in response to a predetermined number of prints being performed.

Fusible links can also be provided in the cartridge and selectivelyblown during or after manufacture of the cartridge to encode anidentifier (unique, relatively unique, or otherwise) in the cartridge.

The fusible links can be associated with one or more shift registerelements in the same way as data is loaded for printing (as described inmore detail below). Indeed, the required shift register elements canform part of the same chain of register elements that are loaded withdot data for printing. In this way, the MoPEC chip is able to controlblowing of fusible links simply by changing data that is inserted intothe stream of data loaded during printing. Alternatively oradditionally, the data for blowing one or more fusible links can beloaded during a separate operation to dot-data loading (ie, dot data isloaded as all zeros). Yet another alternative is for the fusible linksto be provided with their own shift register which is loadedindependently of the dot data shift register.

FIGS. 25 and 26 show basic circuit diagrams of a 10-fuse link and asingle fuse cell respectively. FIG. 25 shows a shift register 373 thatcan be loaded with values to be programmed into the 1-bit fuse cells375, 377 and 379. Each shift register latch 381, 383 and 385 connects toa 1-bit fuse cell respectively, providing the program value to itscorresponding cell. The fuses are programmed by setting thefuse_program_enable signal 387 to 1. The fuse cell values 391, 393 and395 are loaded into a 10-bit register 389. This value 389 can beaccessed by the printhead IC control logic, for example to inhibitprinting when the fuse value is all ones. Alternatively or additionally,the value 397 can be read serially by MoPEC, to see the state of thefuses 375, 377 and 379 after MoPEC is powered up.

A possible fuse cell 375 is shown in FIG. 26. Before being blown, thefuse element structure itself has a electrical resistance 405, which issubstantially lower than the value of the pullup resistor 407. Thispulls down the node A, which is buffered to provide the fuse_valueoutput 391, initially a zero. A fuse is blown when fuse_program_enable387 and fuse_program_value 399 are both 1. This causes the PFET 409connecting node A to Vpos is turn on, and current flows that causes thefuse element to go open circuit, i.e. resistor 405 becomes infinite Nowthe fuse_value output 391 will read back as a one.

Sealing the Printhead

As briefly mentioned above, the printhead IC 202 is mounted to theunderside of the housing 180 by the polymer sealing film 264 (see FIG.24). This film may be a thermoplastic film such as a PET or Polysulphonefilm, or it may be in the form of a thermoset film, such as thosemanufactured by AL technologies and Rogers Corporation. The polymersealing film 264 is a laminate with adhesive layers on both sides of acentral film, and laminated onto the underside of the moulded housing180. A plurality of holes (not shown) are laser drilled through thesealing film 264 to coincide with ink delivery points in the ink ducts262 (or in the case of the alternative cartridge, the ink ducts 320 inthe film layer 318) so that the printhead IC 202 is in fluidcommunication with the ink ducts 262 and therefore the ink retainingstructures 188, 190 and 192.

The thickness of the polymer sealing film 264 is critical to theeffectiveness of the ink seal it provides. The film seals the ink ducts262 on the housing 180 (or the ink ducts 320 in the film layer 318) aswell as the ink conduits (not shown) on the reverse side of theprinthead IC 202. However, as the film 264 seals across the ducts 262,it can also bulge into one of conduits on the reverse side of theprinthead IC 202. The section of film bulging into the conduit, may runacross several of the ink ducts 262 in the printhead IC 202. The saggingmay cause a gap that breaches the seal and allows ink to leak from theprinthead IC 202 and or between the conduits on its reverse side.

To guard against this, the polymer sealing film 264 should be thickenough to account for any bulging into the ink ducts 262 (or the inkducts 320 in the film layer 318) while maintaining the seal on the backof the printhead IC 202. The minimum thickness of the polymer sealingfilm 264 will depend on:

-   -   the width of the conduit into which it sags;    -   the thickness of the adhesive layers in the film's laminate        structure;    -   the ‘stiffness’ of the adhesive layer as the printhead IC 202 is        being pushed into it; and,    -   the modulus of the central film material of the laminate.

A polymer sealing film 264 thickness of 25 microns is adequate for theprinthead IC and cartridge assembly shown. However, increasing thethickness to 50, 100 or even 200 microns will correspondingly increasethe reliability of the seal provided.

Printhead MOS

Turning now to FIGS. 27 to 31, a preferred embodiment of the printhead420 (comprising printhead IC 425) will be described.

FIG. 27 shows an overview of printhead IC 425 and its connections to theMoPEC device 166. Printhead IC 425 includes a nozzle core array 401containing the repeated logic to fire each nozzle, and nozzle controllogic 402 to generate the timing signals to fire the nozzles. The nozzlecontrol logic 402 receives data from the MoPEC chip 166 via a high-speedlink. In the preferred form, a single MoPEC chip 166 feeds the twoprinthead ICs 425 and 426 with print data.

The nozzle control logic is configured to send serial data to the nozzlearray core for printing, via a link 407, which for printhead 425 is theelectrical connector 428.

Status and other operational information about the nozzle array core 401is communicated back to the nozzle control logic via another link 408,which is also provided on the electrical connector 428.

The nozzle array core 401 is shown in more detail in FIGS. 28 and 29. InFIG. 28, it will be seen that the nozzle array core comprises an arrayof nozzle columns 501. The array includes a fire/select shift register502 and three color channels, each of which is represented by acorresponding dot shift register 503.

As shown in FIG. 29, the fire/select shift register 502 includes aforward path fire shift register 600, a reverse path fire shift register601 and a select shift register 602. Each dot shift register 503includes an odd dot shift register 603 and an even dot shift register604. The odd and even dot shift registers 603 and 604 are connected atone end such that data is clocked through the odd shift register 603 inone direction, then through the even shift register 604 in the reversedirection. The output of all but the final even dot shift register isfed to one input of a multiplexer 605. This input of the multiplexer isselected by a signal (corescan) during post-production testing. Innormal operation, the corescan signal selects dot data input Dot[x]supplied to the other input of the multiplexer 605. This causes Dot[x]for each color to be supplied to the respective dot shift registers 503.

A single column N will now be described with reference to FIG. 29. Inthe embodiment shown, the column N includes six data values, comprisingan odd data value held by an element 606 of the odd shift register 603,and an even data value held by an element 607 of the even shift register604, for each of the three dot shift registers 503. Column N alsoincludes an odd fire value 608 from the forward fire shift register 600and an even fire value 609 from the reverse fire shift register 601,which are supplied as inputs to a multiplexer 610. The output of themultiplexer 610 is controlled by the select value 611 in the selectshift register 602. When the select value is zero, the odd fire value isoutput, and when the select value is one, the even fire value is output.

The values from the shift register elements 606 and 607 are provided asinputs to respective odd and even dot latches 612 and 613 respectively.

Each of dot latch 612 and 613 and their respective associated shiftregister elements form a unit cell 614, which is shown in more detail inFIG. 30. The dot latch 612 is a D-type flip-flop that accepts the outputof the shift register element 606. The data input d to the shiftregister element 606 is provided from the output of a previous elementin the odd dot shift register (unless the element under consideration isthe first element in the shift register, in which case its input is theDot[x] value). Data is clocked from the output of flip-flop 606 intolatch 612 upon receipt of a negative pulse provided on LsyncL.

The output of latch 612 is provided as one of the inputs to athree-input AND gate 65. Other inputs to the AND gate 615 are the Frsignal (from the output of multiplexer 610) and a pulse profile signalPr. The firing time of a nozzle is controlled by the pulse profilesignal Pr, and can be, for example, lengthened to take into account alow voltage condition that arises due to low battery (in abattery-powered embodiment). This is to ensure that a relativelyconsistent amount of ink is efficiently ejected from each nozzle as itis fired. In the embodiment described, the profile signal Pr is the samefor each dot shift register, which provides a balance betweencomplexity, cost and performance. However, in other embodiments, the Prsignal can be applied globally (ie, is the same for all nozzles), or canbe individually tailored to each unit cell or even to each nozzle.

Once the data is loaded into the latch 612, the fire enable Fr and pulseprofile Pr signals are applied to the AND gate 615, combining to thetrigger the nozzle to eject a dot of ink for each latch 612 thatcontains a logic 1.

The signals for each nozzle channel are summarized in the followingtable:

Name Direction Description d Input Input dot pattern to shift registerbit q Output Output dot pattern from shift register bit SrClk InputShift register clock in - d is captured on rising edge of this clockLsyncL Input Fire enable - needs to be asserted for nozzle to fire PrInput Profile - needs to be asserted for nozzle to fire

As shown in FIG. 30, the fire signals Fr are routed on a diagonal, toenable firing of one color in the current column, the next color in thefollowing column, and so on. This averages the current demand byspreading it over the three nozzle columns in time-delayed fashion.

The dot latches and the latches forming the various shift registers arefully static in this embodiment, and are CMOS-based. The design andconstruction of latches is well known to those skilled in the art ofintegrated circuit engineering and design, and so will not be describedin detail in this document.

The combined printhead ICs define a printhead having 13824 nozzles percolor. The circuitry supporting each nozzle is the same, but the pairingof nozzles happens due to physical positioning of the MEMS nozzles; oddand even nozzles are not actually on the same horizontal line, as shownin FIG. 31.

Nozzle Design—Thermal Actuator

An alternative nozzle design utilises a thermal inkjet mechanism forexpelling ink from each nozzle. The thermal nozzles are set outsimilarly to their mechanical equivalents, and are supplied by similarcontrol signals by similar CMOS circuitry, albeit with different pulseprofiles if required by any differences in drive characteristics need tobe accounted for.

With reference to FIGS. 32 to 36, the nozzle of a printhead according toan embodiment of the invention comprises a nozzle plate 902 with nozzles903 therein, the nozzles having nozzle rims 904, and apertures 905extending through the nozzle plate. The nozzle plate 902 is plasmaetched from a silicon nitride structure which is deposited, by way ofchemical vapor deposition (CVD), over a sacrificial material which issubsequently etched.

The printhead also includes, with respect to each nozzle 903, side walls906 on which the nozzle plate is supported, a chamber 907 defined by thewalls and the nozzle plate 902, a multi-layer substrate 908 and an inletpassage 909 extending through the multi-layer substrate to the far side(not shown) of the substrate. A looped, elongate heater element 910 issuspended within the chamber 907, so that the element is in the form ofa suspended beam. The printhead as shown is a microelectromechanicalsystem (MEMS) structure, which is formed by a lithographic process whichis described in more detail below.

When the printhead is in use, ink 911 from a reservoir (not shown)enters the chamber 907 via the inlet passage 909, so that the chamberfills to the level as shown in FIG. 32. Thereafter, the heater element910 is heated for somewhat less than 1 micro second, so that the heatingis in the form of a thermal pulse. It will be appreciated that theheater element 910 is in thermal contact with the ink 911 in the chamber907 so that when the element is heated, this causes the generation ofvapor bubbles 912 in the ink. Accordingly, the ink 911 constitutes abubble forming liquid. FIG. 32 shows the formation of a bubble 912approximately 1 microsecond after generation of the thermal pulse, thatis, when the bubble has just nucleated on the heater elements 910. Itwill be appreciated that, as the heat is applied in the form of a pulse,all the energy necessary to generate the bubble 12 is to be suppliedwithin that short time.

In operation, voltage is applied across electrodes (not shown) to causecurrent to flow through the elements 910. The electrodes 915 are muchthicker than the element 910 so that most of the electrical resistanceis provided by the element. Thus, nearly all of the power consumed inoperating the heater 914 is dissipated via the element 910, in creatingthe thermal pulse referred to above.

When the element 910 is heated as described above, the bubble 912 formsalong the length of the element, this bubble appearing, in thecross-sectional view of FIG. 32, as four bubble portions, one for eachof the element portions shown in cross section.

The bubble 912, once generated, causes an increase in pressure withinthe chamber 97, which in turn causes the ejection of a drop 916 of theink 911 through the nozzle 903. The rim 904 assists in directing thedrop 916 as it is ejected, so as to minimize the chance of dropmisdirection.

The reason that there is only one nozzle 903 and chamber 907 per inletpassage 909 is so that the pressure wave generated within the chamber,on heating of the element 910 and forming of a bubble 912, does notaffect adjacent chambers and their corresponding nozzles.

The advantages of the heater element 910 being suspended rather thanbeing embedded in any solid material, is discussed below.

FIGS. 33 and 34 show the unit cell 901 at two successive later stages ofoperation of the printhead. It can be seen that the bubble 912 generatesfurther, and hence grows, with the resultant advancement of ink 911through the nozzle 903. The shape of the bubble 912 as it grows, asshown in FIG. 34, is determined by a combination of the inertialdynamics and the surface tension of the ink 911. The surface tensiontends to minimize the surface area of the bubble 912 so that, by thetime a certain amount of liquid has evaporated, the bubble isessentially disk-shaped.

The increase in pressure within the chamber 907 not only pushes ink 911out through the nozzle 903, but also pushes some ink back through theinlet passage 909. However, the inlet passage 909 is approximately 200to 300 microns in length, and is only approximately 16 microns indiameter. Hence there is a substantial viscous drag. As a result, thepredominant effect of the pressure rise in the chamber 907 is to forceink out through the nozzle 903 as an ejected drop 916, rather than backthrough the inlet passage 909.

Turning now to FIG. 35, the printhead is shown at a still furthersuccessive stage of operation, in which the ink drop 916 that is beingejected is shown during its “necking phase” before the drop breaks offAt this stage, the bubble 912 has already reached its maximum size andhas then begun to collapse towards the point of collapse 917, asreflected in more detail in FIG. 36.

The collapsing of the bubble 912 towards the point of collapse 917causes some ink 911 to be drawn from within the nozzle 903 (from thesides 918 of the drop), and some to be drawn from the inlet passage 909,towards the point of collapse. Most of the ink 911 drawn in this manneris drawn from the nozzle 903, forming an annular neck 919 at the base ofthe drop 916 prior to its breaking off

The drop 916 requires a certain amount of momentum to overcome surfacetension forces, in order to break off As ink 911 is drawn from thenozzle 903 by the collapse of the bubble 912, the diameter of the neck919 reduces thereby reducing the amount of total surface tension holdingthe drop, so that the momentum of the drop as it is ejected out of thenozzle is sufficient to allow the drop to break off

When the drop 916 breaks off, cavitation forces are caused as reflectedby the arrows 920, as the bubble 912 collapses to the point of collapse917. It will be noted that there are no solid surfaces in the vicinityof the point of collapse 917 on which the cavitation can have an effect.

The nozzles may also use a bend actuated arm to eject ink drops. Theseso called ‘thermal bend’ nozzles are set out similarly to their bubbleforming thermal element equivalents, and are supplied by similar controlsignals by similar CMOS circuitry, albeit with different pulse profilesif required by any differences in drive characteristics need to beaccounted for. A thermal bend nozzle design is described in detail inthe Applicant's co-pending application temporarily identified by docketno. MCD056US until its serial number is assigned. In the interests ofbrevity, the disclosure of MCD 053US has been incorporated herein bycross reference (see list if cross referenced documents above).

Cradle

The various cartridges described above are used in the same way, sincethe mobile device itself cannot tell which ink supply system is in use.Hence, the cradle will be described with reference to the cartridge 148only.

Referring to FIG. 37, the cartridge 148 is inserted axially into themobile phone 100 via the access cover 282 and into engagement with thecradle 124. As previously shown in FIGS. 19 and 21, the cradle 124 is anelongate U-shaped moulding defining a channel that is dimensioned toclosely correspond to the dimensions of the print cartridge 148.Referring now to FIG. 38, the cartridge 148 slides along the rail 328upon insertion into the mobile phone 100. The edge of the lid moulding194 fits under the rail 328 for positional tolerance control. As shownin FIGS. 19 to 21 the contacts 266 on the cartridge TAB film 200 areurged against the data/power connector 330 in the cradle. The other sideof the data/power connector 330 contacts the cradle flex PCB 332. ThisPCB connects the cartridge and the MoPEC chip to the power and the hostelectronics (not shown) of the mobile phone, to provide power and dotdata to the printhead to enable it to print. The interaction between theMoPEC chip and the host electronics of the mobile telecommunicationsdevice is described in the Netpage and Mobile Telecommunications DeviceOverview section above.

Media Feed

FIGS. 12 to 14 show the medium being fed through the mobiletelecommunications device and printed by the printhead. FIG. 12 showsthe blank medium 226, in this case a card, being fed into the left sideof the mobile phone 100. FIG. 13 is section view taken along A-A of FIG.12. It shows the card 226 entering the mobile telecommunications devicethrough a card insertion slot 228 and into the media feed path leadingto the print cartridge 148 and print cradle 124. The rear cover moulding106 has guide ribs that taper the width of the media feed path into aduct slightly thicker than the card 226. In FIG. 13 the card 226 has notyet entered the print cartridge 148 through the slot 214 in the metalcover 224. The metal cover 224 has a series of spring fingers 230(described in more detail below) formed along one edge of the entry slot214. These fingers 230 are biased against the drive shaft 178 so thatwhen the card 226 enters the slot 214, as shown in FIG. 14, the fingersguide it to the drive shaft 178. The nip between the drive shaft 178 andthe fingers 230 engages the card 226 and it is quickly drawn betweenthem. The fingers 230 press the card 226 against the drive shaft 178 todrive it past the printhead 202 by friction. The drive shaft 178 has arubber coating to enhance its grip on the medium 226. Media feed duringprinting is described in a later section.

It is preferred that the drive mechanism be selected to print the printmedium in about 2 to 4 seconds. Faster speeds require relatively higherdrive currents and impose restrictions on peak battery output, whilstslower speeds may be unacceptable to consumers. However, faster orslower speeds can certainly be catered for where there is commercialdemand.

Decapping

The decapping of the printhead 202 is shown in FIGS. 39 to 48. FIG. 39shows print cartridge 148 immediately before the card 226 is fed intothe entry slot 214. The capper 206 is biased into the capped position bythe capper leaf springs 238. The capper's elastomeric seal 240 protectsthe printhead from paper dust and other contaminants while also stoppingthe ink in the nozzles from drying out when the printhead is not in use.

Referring to FIGS. 39 and 42, the card 226 has been fed into the printcartridge 148 via the entry slot 214. The spring fingers 230 urge thecard against the drive shaft 178 as it driven past the printhead.Immediately downstream of the drive shaft 178, the leading edge of thecard 226 engages the inclined front surface of the capper 206 and pushesit to the uncapped position against the bias of the capper leaf springs238. The movement of the capper is initially rotational, as the linearmovement of the card causes the capper 206 to rotate about the pins 210that sit in its slots 208 (see FIG. 24). However, as shown in FIGS. 43to 45, the capper is constrained such that further movement of the cardbegins to cause linear movement of the capper directly down and awayfrom the printhead chip 202, against the biasing action of spring 238.Ejection of ink from the printhead IC 202 onto the card commences as theleading edge of the card reaches the printhead.

As best shown in FIG. 45, the card 226 continues along the media pathuntil it engages the capper lock actuating arms 232. This actuates thecapper lock to hold the capper in the uncapped position until printingis complete. This is described in greater detail below.

Capping

As shown in FIGS. 46 to 48, the capper remains in the uncapped positionuntil the card 226 disengages from the actuation arms 232. At this pointthe capper 206 is unlocked and returns to its capped position by theleaf spring 230.

Capper Locking and Unlocking

Referring to FIGS. 49 to 53, the card 226 slides over the elastomericseal 240 as it is driven past the printhead 202. The leading edge of thecard 226 then engages the pair of capper locking mechanisms 212 ateither side of the media feed path. The capper locking mechanisms 212are rotated by the card 226 so that its latch surfaces 234 engage lockengagement faces 236 of the capper 206 to hold it in the uncappedposition until the card is removed from the print cartridge 148.

FIGS. 49 and 52 show the locking mechanisms 212 in their unlockedcondition and the capper 206 in the capped position. The actuation arms232 of each capper lock mechanism 212 protrude into the media path. Thesides of the capper 206 prevent the actuation arms from rotating out ofthe media feed path. Referring to FIGS. 50, 51A, 51B and 53, the leadingedge of the card 226 engages the arms 232 of the capper lock mechanisms212 protruding into the media path from either side. When the leadingedge has reached the actuation arms 232, the card 226 has already pushedthe capper 206 to the uncapped position so the locking mechanisms 212are now free to rotate. As the card pushes past the arms 232, the lockmechanisms 212 rotate such that their respective chamfered latchsurfaces 234 slidingly engage the angled lock engagement face 238 oneither side of the capper 206. The sliding engagement of between thesefaces pushes the capper 206 clear of the card 226 so that it no longertouches the elastomeric seals 240. This reduces the drag retarding themedia feed. The sides of the card 226 sliding against the actuation arms232 prevent the locking mechanisms 212 from rotating so the capper 206is locked in the uncapped position by the latch surfaces 234 pressingagainst the lock engagement face 238.

When the printed card 226 is retrieved by the user (described in moredetail below), the actuation arms 232 are released and free to rotate.The capper leaf springs 238 return the capper 206 to the cappedposition, and in so doing, the latch surfaces 234 slide over the lockengagement faces 236 so that the actuation arms 232 rotate back out intothe media feed path.

Alternative capping mechanisms are possible and a selection of thesehave been described in detail in the Applicant's co-pending applicationtemporarily identified by docket no. MCD056US until its serial number isassigned. In the interests of brevity, the disclosure of MCD056US. hasbeen incorporated herein by cross reference (see list if crossreferenced documents above).

Optical Print Data Transmission

One of the alternative print cartridge designs transmits print data tothe printhead via a modulated light signal. In this embodiment, shown inFIGS. 54 to 56, print data from the MoPEC chip 326 is not sent to theprinthead IC 202 by the TAB film 200 as it is in the other cartridgedesigns. Instead, the data is sent via a separate flex film 374 to adata LED 376. As best shown in FIGS. 55 and 56, the printhead IC 202 hasbeen extended to accommodate a photosensor 380 for receiving the datasignal from the data LED 376. An aperture 378 is cut into the metalcover 224 so that the data LED 376 can illuminate the photosensor 380.Transmitting the print data separately from the power removes a lot ofnoise from the data signal. Back EMF from the many and frequentactuations of each nozzle produces a high frequency noise that canpartially obscure the data signal. Furthermore, the nature of the printdata signal is well suited to optical transmission.

Print Media and Printing

A Netpage printer normally prints the tags which make up the surfacecoding on demand, i.e. at the same time as it prints graphic pagecontent. As an alternative, in a Netpage printer not capable of printingtags such as the preferred embodiment, pre-tagged but otherwise blankNetpages can be used. The printer, instead of being capable of tagprinting, typically incorporates a Netpage tag sensor. The printersenses the tags and hence the region ID of a blank either prior to,during, or after the printing of the graphic page content onto theblank. It communicates the region ID to the Netpage server, and theserver associates the page content and the region ID in the usual way.

A particular Netpage surface coding scheme allocates a minimum number ofbits to the representation of spatial coordinates within a surfaceregion. If a particular media size is significantly smaller than themaximum size representable in the minimum number of bits, then theNetpage code space may be inefficiently utilised. It can therefore be ofinterest to allocate different sub-areas of a region to a collection ofblanks. Although this makes the associations maintained by the Netpageserver more complex, and makes subsequent routing of interactions morecomplex, it leads to more efficient code space utilisation. In the limitcase the surface coding may utilise a single region with a singlecoordinate space, i.e. without explicit region IDs.

If regions are sub-divided in this way, then the Netpage printer usesthe tag sensor to determine not only the region ID but also the surfacecoding location of a known physical position on the print medium, i.e.relative to two edges of the medium. From the surface coding locationand its corresponding physical position on the medium, and the known (ordetermined) size of the medium, it then determines the spatial extent ofthe medium in the region's coordinate space, and communicates both theregion ID and the spatial extent to the server. The server associatesthe page content with the specified sub-area of the region.

A number of mechanisms can be used to read tag data from a blank. Aconventional Netpage tag sensor incorporating a two-dimensional imagesensor can be used to capture an image of the tagged surface of theblank at any convenient point in the printer's paper path. As analternative, a linear image sensor can be used to capture successiveline images of the tagged surface of the blank during transport. Theline images can be used to create a two-dimensional image which isprocessed in the usual way. As a further alternative, region ID data andother salient data can be encoded linearly on the blank, and a simplephotodetector and ADC can be used to acquire samples of the linearencoding during transport.

One important advantage of using a two-dimensional image sensor is thattag sensing can occur before motorised transport of the print mediumcommences. I.e. if the print medium is manually inserted by the user,then tag sensing can occur during insertion. This has the furtheradvantage that if the tag data is validated by the device, then theprint medium can be rejected and possibly ejected before printingcommences. For example, the print medium may have been pre-printed withadvertising or other graphic content on the reverse side from theintended printing side. The device can use the tag data to detectincorrect media insertion, i.e. upside-down or back-to-front. The devicecan also prevent accidental overprinting of an already-printed medium.And it can detect the attempted use of an invalid print medium andrefuse printing, e.g. to protect print quality. The device can alsoderive print medium characteristics from the tag data, to allow it toperform optimal print preparation.

If a linear image sensor is used, or if a photodetector is used, thenimage sensing must occur during motorised transport of the print mediumto ensure accurate imaging. Unless there are at least two points ofcontact between the transport mechanism and the print medium in theprinting path, separated by a minimum distance equal to the tag dataacquisition distance, tag data cannot be extracted before printingcommences, and the validation advantages discussed above do not obtain.In the case of a linear image sensor, the tag data acquisition distanceequals the diameter of the normal tag imaging field of view. In the caseof a photodetector, the tag data acquisition distance is as long as therequired linear encoding.

If the tag sensor is operable during the entire printing phase at asufficiently high sampling rate, then it can also be used to performaccurate motion sensing, with the motion data being used to provide aline synchronisation signal to the print engine. This can be used toeliminate the effects of jitter in the transport mechanism.

FIGS. 57 to 63 show one embodiment of the encoded medium and the mediasensing and printing system within the mobile telecommunications device.While the encoding of the cards is briefly discussed here, it isdescribed in detail in the Coded Media sub-section of thisspecification. Likewise, the optical sensing of the encoded data isdescribed elsewhere in the specification and a comprehensiveunderstanding of the M-Print media and printing system requires thespecification to be read in its entirety.

Referring to FIG. 57, the ‘back-side’ of one of the cards 226 is shown.The back-side of the card has two coded data tracks: a ‘clock track’ 434and a ‘data track’ 436 running along the longitudinal sides of thecards. The cards are encoded with data indicating, inter alia:

-   -   the orientation of the card;    -   the media type and authenticity;    -   the longitudinal size;    -   the pre-printed side;    -   detection of prior printing on the card; and,    -   the position of the card relative to the printhead IC.

Ideally, the encoded data is printed in IR ink so that it is invisibleand does not encroach on the space available for printing visibleimages.

In a basic form, the M-Print cards 226 are only encoded with a datatrack and clocking (as a separate clock track or a self-clocking datatrack). However, in the more sophisticated embodiment shown in thefigures, the cards 226 have a pre-printed Netpage tag pattern 438covering the majority of the back-side. The front side may also have apre-printed tag pattern. In these embodiments, it is preferable that thedata track encodes first information that is at least indicative ofsecond information encoded in the tags. Most preferably, the firstinformation is simply the document identity that is encoded in each ofthe tags.

The clock track 434 allows the MoPEC 326 (see FIG. 58) to determine, byits presence, that the front of the card 226 is facing the printhead202, and allows the printer to sense the motion of the card 226 duringprinting. The clock track 434 also provides a clock for the denselycoded data track 436.

The data track 436 provides the Netpage identifier and optionallyassociated digital signatures (as described elsewhere in thespecification) which allows MoPEC 326 to reject fraudulent orun-authorised media 226, and to report the Netpage identifier of thefront-side Netpage tag pattern to a Netpage server.

FIG. 58 shows a block diagram of an M-Print system that uses mediaencoded with separate clock and data tracks. The clock and data tracksare read by separate optical encoders. The system may optionally have anexplicit edge detector 474 which is discussed in more detail below inrelation to FIG. 61.

FIG. 59 shows a simplified circuit for an optical encoder which may beused as the clock track or data track optical encoder. It incorporates aSchmitt trigger 466 to provide the MoPEC 326 with an essentially binarysignal representative of the marks and spaces encountered by the encoderin the clock or data track. An IR LED 472 is configured to illuminate amark-sized area of the card 226 and a phototransistor 468 is configuredto capture the light 470 reflected by the card. The LED 472 has a peakwavelength matched to the peak absorption wavelength of the infrared inkused to print the media coding.

As an alternative, the optical encoders can sense the direction of mediamovement by configuring them to be ‘quadrature encoders’. A quadratureencoder contains a pair of optical encoders spatially positioned to readthe clock track 90 degrees out of phase. Its in-phase and quadratureoutputs allow the MoPEC 326 to identify not just the motion of the clocktrack 434 but also the direction of the motion. A quadrature encoder isgenerally not required, since the media transport direction is known apriori because the printer controller also controls the transport motor.However, the use of a quadrature encoder can help decouple abi-directional motion sensing mechanism from the motion controlmechanism.

FIG. 60 shows a block diagram of the MoPEC 326. It incorporates adigital phase lock loop (DPLL) 444 to track the clock inherent in theclock track 434 (see FIG. 57), a line sync generator 448 to generate theline sync signal 476 from the clock 446, and a data decoder 450 todecode the data in the data track 436. De-framing, error detection anderror correction may be performed by software running on MoPEC'sgeneral-purpose processor 452, or it may be performed by dedicatedhardware in MoPEC.

The data decoder 450 uses the clock 446 recovered by the DPLL 444 tosample the signal from the data track optical encoder 442. It may eithersample the continuous signal from the data track optical encoder 442, orit may actually trigger the LED of the data track optical encoder 442for the duration of the sample period, thereby reducing the total powerconsumption of the LED.

The DPLL 444 may be a PLL, or it may simply measure and filter theperiod between successive clock pulses.

The line sync generator 456 consists of a numerically-controlledoscillator which generates line sync pulses 476 at a rate which is amultiple of the rate of the clock 446 recovered from the clock track434.

As shown in FIG. 58, the print engine may optionally incorporate anexplicit edge detector 474 to provide longitudinal registration of thecard 226 with the operation of the printhead 202. In this case, as shownin FIG. 61, it generates a page sync signal 478 to signal the start ofprinting after counting a fixed number of line syncs 476 after edgedetection. Longitudinal registration may also be achieved by othercard-in detection mechanisms ranging from opto-sensors, de-cappingmechanical switches, drive shaft/tension spring contact switch and motorload detection.

Optionally, the printer can rely on the media coding itself to obtainlongitudinal registration. For example, it may rely on acquisition of apilot sequence on the data track 436 to obtain registration. In thiscase, as shown in FIG. 62, it generates a page sync signal 478 to signalthe start of printing after counting a fixed number of line syncs 476after pilot detection. The pilot detector 460 consists of a shiftregister and combinatorial logic to recognise the pilot sequence 480provided by the data decoder 450, and generate the pilot sync signal482. Relying on the media coding itself can provide superior informationfor registering printed content with the Netpage tag pattern 438 (seeFIG. 57).

As shown in FIG. 63, the data track optical encoder 442 is positionedadjacent to the first clock data encoder 440, so that the data track 436(see FIG. 57) can be decoded as early as possible and using therecovered clock signal 446. The clock must be acquired before printingcan commence, so a first optical encoder 440 is positioned before theprinthead 202 in the media feed path. However, as the clock needs to betracked throughout the print, a second clock optical encoder 464 ispositioned coincident with or downstream of the printhead 202. This isdescribed in more detail below.

FIG. 50 shows the printed card 226 being withdrawn from the printcartridge 148. It will be appreciated that the printed card 226 needs tobe manually withdrawn by the user. Once the trailing edge of the card226 has passed between the drive shaft 178 and the spring fingers 238,it is no longer driven along the media feed path. However, as theprinthead 202 is less than 2 mm from the drive shaft 178, the momentumof the card 226 projects the trailing edge of past the printhead 202.

While the momentum of the card is sufficient to carry the trailing edgepast the printhead, it is not enough to fling it out of the exit slot150 (FIG. 14). Instead, the card 226 is lightly gripped by the opposedlock actuator arms 232 as it protrudes from the exit slot 150 in theside of the mobile phone 100. This retains the card 226 so it does notsimply fall from exit slot 150, but rather allows users to manuallyremove the printed card 226 from the mobile phone 100 at theirconvenience. This is important to the practicality of the mobiletelecommunications device because the card 226 is fed into one side ofthe mobile telecommunications device and retrieved from the other, sousers will typically want to swap the hand that holds the mobiletelecommunications device when collecting the printed card. By lightlyretaining the printed card, users do not need to swap hands and be readyto collect the card before completion of the print job (approximately1-2 secs).

Alternatively, the velocity of the card as it leaves the roller can bemade high enough that the card exits the outlet slot 123 under its owninertia.

Dual Clock Sensor synchronization

For full bleed printing, the decoder needs to generate a line syncsignal for the entire longitudinal length of the card. Unless the cardhas a detachable strip (described elsewhere in the specification), theprint engine will need two clock track sensors; one either side ofprinthead. Initially the line sync signal is generated from the clocksignal from the pre-printhead sensor and then, before the trailing edgeof the card passes the pre-printhead sensor, the line sync signal needsto be generated by the post-printhead sensor. In order to switch fromthe first clock signal to the second, the second needs to besynchronized with the first to avoid any discontinuity in the line syncsignal (which cause artefacts in the print).

Referring to FIG. 65, a pair of DPLL's 443 and 444 track the clockinherent in the clock track, via respective first and second clock trackoptical encoders 440 and 464. During the initial phase of the print onlythe first encoder 440 will be seeing the clock track and only the firstPLL 443 will be locked. The card is printed as it passes the printheadand then the second clock track optical encoder 464 sees the clocktrack. At this stage, both encoders will be seeing the clock track andboth DPLL's will be locked. During the final phase of the print only thesecond encoder will be seeing the clock track and only the second DPLL443 will be locked.

During the initial phase the output from the first DPLL 440 must be usedto generate the line sync signal 476, but before the end of the middlephase the decoder must start using the output from the second DPLL 444to generate the line sync signal 476. Since it is not generallypractical to space the encoders an integer number of clock periodsapart, the output from the second DPLL 444 must be phase-aligned withthe output of the first DPLL 443 before the transition occurs.

For the purposes of managing the transition, there are four clocktracking phases of interest. During the first phase, when only the firstDPLL 443 is locked, the clock from the first DPLL 443 is selected via amultiplexer 462 and fed to the line sync generator 448. During thesecond phase, which starts when the second DPLL 444 locks, the phasedifference between the two DPLLs is computed 441 and latched into aphase difference register 445. During the third phase, which starts afixed time after the start of the second phase, the signal from thesecond DPLL 444, is fed through a delay 447 set by the latched phasedifference in the latch register 445. During the fourth phase, whichstarts a fixed time after the start of the third phase, the delayedclock from the second DPLL 447 is selected via the multiplexer 462 andfed to the line sync generator 448.

FIG. 67 shows the signals which control the clock tracking phases. Thelock signals 449 and 451 are generated using lock detection circuits inthe DPLL's 443 and 444. Alternatively, PLL lock is assumed according toapproximate knowledge of the position of the card relative to the twoencoders 440 and 464. The two phase control signals 453 and 455 aretriggered by the lock signals 449 and 451 and controlled by timers.

Note that in practice, rather than explicitly delaying the second PLL'sclock, the delayed clock can be generated directly by a digitaloscillator which takes into account the phase difference.

Projecting the card 226 past the printhead 202 by momentum, permits acompact single drive shaft design. However, the deceleration of the card226 once it disengages from the drive shaft 178 makes the generation ofan accurate line sync signal 476 for the trailing edge much moredifficult. If the compactness of the device is not overly critical, asecond drive shaft after the printhead can keep the speed of the cardconstant until printing is complete. A drive system of this type isdescribed in detail in the Applicant's co-pending applicationtemporarily identified by docket no. MCD056 until its serial number isassigned. In the interests of brevity, the disclosure of MCD056 has beenincorporated herein by cross reference (see list if cross referenceddocuments above).

Media Coding

The card 226 shown in FIG. 57 has coded data in the form of the clocktrack 434, the data track 436 and the Netpag tag pattern 438. This codeddata can serve a variety of functions and these are described below.However, the functions listed below are not exhaustive and the codedmedia (together with the appropriate mobile telecommunications device)can implement many other functions as well. Similarly, it is notnecessary for all of these features to be incorporated into the codeddata on the media. Any one or more can be combined to suit theapplication or applications for which a particular print medium and/orsystem is designed.

Side

The card can be coded to allow the printer to determine, prior tocommencing printing, which side of the card is facing the printhead,i.e. the front or the back. This allows the printer to reject the cardif it is inserted back-to-front, in case the card has been pre-printedwith graphics on the back (e.g. advertising), or in case the front andthe back have different surface treatments (e.g. to protect the graphicspre-printed on the back and/or to facilitate high-quality printing onthe front). It also allows the printer to print side-dependent content(e.g. a photo on the front and corresponding photo details on the back).

Orientation

The card can be coded to allow the printer to determine, prior tocommencing printing, the orientation of the card in relation to theprinthead. This allows the printhead to print graphics rotated to matchthe rotation of pre-printed graphics on the back. It also allows theprinter to reject the card if it is inserted with the incorrectorientation (with respect to pre-printed graphics on the back).Orientation can be determined by detecting an explicit orientationindicator, or by using the known orientation of information printed foranother purpose, such as Netpage tags or even pre-printed userinformation or advertising.

Media Type/Size

The card can be coded to allow the printer to determine, prior tocommencing printing, the type of the card. This allows the printer toprepare print data or select a print mode specific to the media type,for example, color conversion using a color profile specific to themedia type, or droplet size modulation according to the expectedabsorbance of the card. The card can be coded to allow the printer todetermine, prior to commencing printing, the longitudinal size of thecard. This allows the printer to print graphics formatted for the sizeof the card, for example, a panoramic crop of a photo to match apanoramic card.

Prior Printing

The card can be coded to allow the printer to determine, prior tocommencing printing, if the side of the card facing the printhead ispre-printed. The printer can then reject the card, prior to commencingprinting, if it is inserted with the pre-printed side facing theprinthead. This prevents over-printing. It also allows the printer toprepare, prior to commencing printing, content which fits into a knownblank area on an otherwise pre-printed side (for example, photo detailson the back of a photo, printed onto a card with pre-printed advertisingon the back, but with a blank area for the photo details).

The card can be coded to allow the printer to detect, prior tocommencing printing, whether the side facing the printhead has alreadybeen printed on demand (as opposed to pre-printed). This allows theprinter to reject the card, prior to commencing printing, if the sidefacing the printhead has already been printed on demand, rather thanoverprinting the already-printed graphics.

The card can be coded to allow the printer to determine, ideally priorto commencing printing, if it is an authorised card. This allows theprinter to reject, ideally prior to commencing printing, anun-authorised card, as the quality of the card will then be unknown, andthe quality of the print cannot be guaranteed.

Position

The card can be coded to allow the printer to determine, prior tocommencing printing, the absolute longitudinal position of the card inrelation to the printhead. This allows the printer to print graphics inregistration with the card. This can also be achieved by other means,such as by directly detecting the leading edge of the card.

The card can be coded to allow the printer to determine, prior tocommencing printing, the absolute lateral position of the card inrelation to the printhead. This allows the printer to print graphics inregistration with the card. This can also be achieved by other means,such as by providing a snug paper path, and/or by detecting the sideedge(s) of the card.

The card can be coded to allow the printer to track, during printing,the longitudinal position of the card in relation to the printhead, orthe longitudinal speed of the card in relation to the printhead. Thisallows the printer to print graphics in registration with the card. Thiscan also be achieved by other means, such as by coding and tracking amoving part in the transport mechanism.

The card can be coded to allow the printer to track, during printing,the lateral position of the card in relation to the printhead, or thelateral speed of the card in relation to the printhead. This allows theprinter to print graphics in registration with the card. This can alsobe achieved by other means, such as by providing a snug paper path,and/or by detecting the side edge(s) of the card.

Invisibility The coding can be disposed on or in the card so as torender it substantially invisible to an unaided human eye. This preventsthe coding from detracting from printed graphics.

Fault Tolerance

The coding can be sufficiently fault-tolerant to allow the printer toacquire and decode the coding in the presence of an expected amount ofsurface contamination or damage. This prevents an expected amount ofsurface contamination or damage from causing the printer to reject thecard or from causing the printer to produce a sub-standard print.

In light of the broad ranging functionality that a suitable M-Printprinter with compatible cards can provide, several design alternativesfor the printer, the cards and the coding are described in detail in theApplicant's co-pending application temporarily identified by docket no.MCD056US until its serial number is assigned. In the interests ofbrevity, the disclosure of MCD056US has been incorporated herein bycross reference (see list if cross referenced documents above).

Linear Encoding

Kip is the assignee's internal name for a template for a class of robustone-dimensional optical encoding schemes for storing small quantities ofdigital data on physical surfaces. It optionally incorporates errorcorrection to cope with real-world surface degradation.

A particular encoding scheme is defined by specializing the Kip templatedescribed below. Parameters include the data capacity, the clockingscheme, the physical scale, and the level of redundancy. A Kip reader istypically also specialized for a particular encoding scheme.

A Kip encoding is designed to be read via a simple optical detectorduring transport of the encoded medium past the detector. The encodingtherefore typically runs parallel to the transport direction of themedium. For example, a Kip encoding may be read from a print mediumduring printing. In the preferred embodiment, Kip encoded data isprovided along at least one (and preferably two or more) of thelongitudinal edges of the print media to be printed in a mobile device,as described above. In the preferred form, the Kip encoded data isprinted in infrared ink, rendering it invisible or at least difficult tosee with the unaided eye.

A Kip encoding is typically printed onto a surface, but may be disposedon or in a surface by other means.

Summary of Kip Parameters

The following tables summarize the parameters required to specializeKip. The parameters should be understood in the context of the entiredocument.

The following table summarizes framing parameters:

parameter units description L_(data) bits Length of bitstream data.

The following table summarizes clocking parameters:

parameter units description b_(clock) {0, 1} Flag indicating whether theclock is implicit (0) or explicit (1). C_(clocksync) clock Length ofclock synchronization interval periods required before data.

The following table summarizes physical parameters:

Parameter Units Description l_(clock) mm Length of clock period.l_(mark) mm Length of mark. l_(preamble) mm Length of preamble. Equalsor exceeds decoder's uncertainty in longitudinal position of strip.w_(mintrack) mm Minimum width of track. w_(misreg) mm Maximum lateralmisregistration of strip with respect to reader. α radians Maximumrotation of strip with respect to reader.

The following table summarizes error correction parameters:

Parameter Units Description m bits Size of Reed-Solomon symbol. ksymbols Size of Reed-Solomon codeword data. t symbols Error-correctingcapacity of Reed-Solomon code.

Kip Encoding

A Kip encoding encodes a single bitstream of data, and includes a numberof discrete and independent layers, as illustrated in FIG. 68. Theframing layer frames the bitstream to allow synchronization and simpleerror detection. The modulation and clocking layer encodes the bits ofthe frame along with clocking information to allow bit recovery. Thephysical layer represents the modulated and clocked frame usingoptically-readable marks.

An optional error correction layer encodes the bitstream to allow errorcorrection. An application can choose to use the error correction layeror implement its own.

A Kip encoding is designed to allow serial decoding and hence has animplied time dimension. By convention in this document the time axispoints to the right. However, a particular Kip encoding may bephysically represented at any orientation that suits the application.

Framing

A Kip frame consists of a preamble, a pilot, the bitstream data itself,and a cyclic redundancy check (CRC) word, as illustrated in FIG. 69.

The preamble consists of a sequence of zeros of length L_(preamble). Thepreamble is long enough to allow the application to start the Kipdecoder somewhere within the preamble, i.e. it is long enough for theapplication to know a priori the location of at least part of thepreamble. The length of the preamble sequence in bits is thereforederived from an application-specific preamble length l_(preamble) (seeEQ8).

The pilot consists of a unique pattern that allows the decoder tosynchronize with the frame. The pilot pattern is designed to maximizeits binary Hamming distance from arbitrary shifts of itself prefixed bypreamble bits. This allows the decoder to utilize a maximum-likelihooddecoder to recognize the pilot, even in the presence of bit errors.

The preamble and pilot together guarantee that any bit sequence thedecoder detects before it detects the pilot is maximally separated fromthe pilot.

The pilot sequence is 1110 1011 0110 0010. Its length L_(pilot) is 16.Its minimum distance from preamble-prefixed shifts of itself is 9. Itcan therefore be recognized reliably in the presence of up to 4 biterrors.

The length L_(data) of the bitstream is known a priori by theapplication and is therefore a parameter. It is not encoded in theframe. The bitstream is encoded most-significant bit first, i.e.leftmost.

The CRC (cyclic redundancy code) is a CCITT CRC-16 (known to thoseskilled in the art, and so not described in detail here) calculated onthe bitstream data, and allows the decoder to determine if the bitstreamhas been corrupted. The length L_(CRC) of the CRC is 16. The CRC iscalculated on the bitstream from left to right. The bitstream is paddedwith zero bits during calculation of the CRC to make its length aninteger multiple of 8 bits. The padding is not encoded in the frame.

The length of a frame in bits is:

L _(frame) =L _(preamble) +L _(pilot) +L _(data) +L _(CRC)   (EQ 1)

L _(frame) =L _(preamble) +L _(data)+32   (EQ 2)

Modulation and Clocking

The Kip encoding modulates the frame bit sequence to produce a sequenceof abstract marks and spaces. These are realized physically by thephysical layer.

The Kip encoding supports both explicit and implicit clocking. When theframe is explicitly clocked, the encoding includes a separate clocksequence encoded in parallel with the frame, as illustrated in FIG. 70.The bits of the frame are then encoded using a conventionalnon-return-to-zero (NRZ) encoding. A zero bit is represented by a space,and a one bit is represented by a mark.

The clock itself consists of a sequence of alternating marks and spaces.The center of a clock mark is aligned with the center of a bit in theframe. The frame encodes two bits per clock period, i.e. the bitrate ofthe frame is twice the rate of the clock.

The clock starts a number of clock periods C_(clocksync) before thestart of the frame to allow the decoder to acquire clock synchronizationbefore the start of the frame. The size of C_(clocksync) depends on thecharacteristics of the PLL used by the decoder, and is therefore areader-specific parameter.

When the encoding is explicitly clocked, the corresponding decoderincorporates an additional optical sensor to sense the clock.

When the frame is implicitly clocked, the bits of the frame are encodedusing a

Manchester phase encoding. A zero bit is represented by space-marktransition, and a one bit is represented by mark-space transition, withboth transitions defined left-to-right. The Manchester phase encodingallows the decoder to extract the clock signal from the modulated frame.

In this case the preamble is extended by C_(clocksync) bits to allow thedecoder to acquire clock synchronization before searching for the pilot.

Assuming the same marking frequency, the bit density of theexplicitly-clocked encoding is twice the bit density of theimplicitly-clocked encoding.

The choice between explicit and implicit clocking depends on theapplication. Explicit clocking has the advantage that it providesgreater longitudinal data density than implicit clocking. Implicitclocking has the advantage that it only requires a single opticalsensor, while explicit clocking requires two optical sensors.

The parameter b_(clock) indicates whether the clock is implicit(b_(clock)=0) or explicit (b_(clock)=1).

The length, in clock periods, of the modulated and clocked Kip frame is:

C _(frame) =C _(clocksync) +L _(frame)/(1+b _(clock))   (EQ 3)

Physical Representation

The Kip encoding represents the modulated and clocked frame physicallyas a strip that has both a longitudinal extent (i.e. in the codingdirection) and a lateral extent.

A Kip strip always contains a data track. It also contains a clock trackif it is explicitly clocked rather than implicitly clocked.

The clock period l_(clock) within a Kip strip is nominally fixed,although a particular decoder will typically be able to cope with acertain amount of jitter and drift. Jitter and drift may also beintroduced by the transport mechanism in a reader. The amount of jitterand drift supported by a decoder is decoder specific.

A suitable clock period depends on the characteristics of the medium andthe marking mechanism, as well as on the characteristics of the reader.It is therefore an application-specific parameter.

Abstract marks and spaces have corresponding physical representationswhich give rise to distinct intensities when sampled by a matchedoptical sensor, allowing the decoder to distinguish marks and spaces.The spectral characteristics of the optical sensor, and hence thecorresponding spectral characteristics of the physical marks and spaces,are application specific.

The transition time between a mark and a space is nominally zero, but isallowed to be up to 5% of the clock period.

An abstract mark is typically represented by a physical mark printedusing an ink with particular absorption characteristics, such as aninfrared-absorptive ink, and an abstract space is typically representedby the absence of such a physical mark, i.e. by the absorptioncharacteristics of the substrate, such as broadband reflective (white)paper. However, Kip does not prescribe this.

The length l_(mark) of a mark and length l_(space) of a space arenominally the same. Suitable marks and spaces depend on thecharacteristics of the medium and the marking mechanism, as well as onthe characteristics of the reader. Their lengths are thereforeapplication-specific parameters.

The length of a mark and the length of a space may differ by up to afactor of ((2+(√{square root over (2)}−1))/(2−(√{square root over(2)}1))) to accommodate printing of marks at up to half the maximum dotresolution of a particular printer, as illustrated in FIG. 72. Thefactor may vary between unity and the limit according to verticalposition, as illustrated in the figure.

The sum of the length of a mark and the length of a space equals theclock period:

l _(clock) =l _(mark) +l _(space)   (EQ 4)

The overall length of the strip is:

l _(strip) =l _(clock) ×C _(frame)   (EQ 5)

The minimum width w_(mintrack) of a data track (or clock track) within astrip depends on the reader. It is therefore an application-specificparameter.

The required width w_(track) of a data track (or clock track) within astrip is determined by the maximum allowable lateral misregistrationw_(misreg) and maximum allowable rotation a of the strip with respect tothe transport path past the corresponding optical sensor:

w _(track) =w _(mintrack) +w _(misreg) +l _(strip) tan α  (EQ 6)

The maximum lateral misregistration and rotation depend on thecharacteristics of the medium and the marking mechanism, as well as onthe characteristics of the reader. They are thereforeapplication-specific parameters.

The width of a strip is:

w _(strip)=(1+b _(clock))×w _(track)   (EQ 7)

The length of the preamble sequence in bits is derived from a parameterwhich specifies the length of the preamble:

$\begin{matrix}{L_{preamble} = {\left\lceil \frac{l_{preamble}}{l_{clock}} \right\rceil \times \left( {1 + b_{clock}} \right)}} & \left( {{EQ}\mspace{14mu} 8} \right)\end{matrix}$

Error Correction

The Kip encoding optionally includes error correcting coding (ECC)information to allow the decoder to correct bitstream data corrupted bysurface damage or dirt. Reed-Solomon redundancy data is appended to theframe to produce an extended frame, as illustrated in FIG. 73.

A Kip Reed-Solomon code is characterized by its symbol size m (in bits),data size k (in symbols), and error-correcting capacity t (in symbols),as described below. A Reed-Solomon code is chosen according to the sizeL_(data) of the bitstream data and the expected bit error rate. Theparameters of the code are therefore application-specific.

Redundancy data is calculated on the concatenation of the bitstream dataand the CRC. This allows the CRC to be corrected as well.

The bitstream data and the CRC are padded with zero bits duringcalculation of the redundancy data to make their length an integermultiple of the symbol size m. The padding is not encoded in theextended frame.

A decoder verifies the CRC before performing Reed-Solomon errorcorrection. If the CRC is valid, then error correction may potentiallybe skipped. If the CRC is invalid, then the decoder performs errorcorrection. It then verifies the CRC again to check that errorcorrection succeeded.

The length of a Reed-Solomon codeword in bits is:

L _(codeword)=(2t+k)×m   (EQ 9)

The number of Reed-Solomon codewords is:

$\begin{matrix}{s = {\frac{\left( {L_{data} + L_{CRC}} \right) - 1}{L_{codeword}} + 1}} & \left( {{EQ}\mspace{14mu} 10} \right)\end{matrix}$

The length of the redundancy data is:

L _(ECC) =s×(2t×m)   (EQ 11)

The length of an extended frame in bits is:

L _(extendedframe) =L _(frame) +L _(ECC)   (EQ 12)

Reed-Solomon Coding

A 2^(m)-ary Reed-Solomon code (n, k) is characterized by its symbol sizem (in bits), codeword size n (in symbols), and data size k (in symbols),where:

n=2^(m)−1   (EQ 13)

The error-correcting capacity of the code is t symbols, where:

$\begin{matrix}{t = \left\lfloor \frac{n - k}{2} \right\rfloor} & \left( {{EQ}\mspace{14mu} 14} \right)\end{matrix}$

To minimize the redundancy overhead of a given error-correctingcapacity, the number of redundancy symbols n−k is chosen to be even,i.e. so that:

2t=n−k   (EQ 15)

Reed-Solomon codes are well known and understood in the art of datastorage, and so are not described in great detail here.

Data symbols d_(i) and redundancy symbols r_(j o)f the code are indexedfrom left to right according to the power of their correspondingpolynomial terms, as illustrated in FIG. 74. Note that data bits areindexed in the opposite direction, i.e. from right to left.

The data capacity of a given code may be reduced by puncturing the code,i.e. by systematically removing a subset of data symbols. Missingsymbols can then be treated as erasures during decoding. In this case:

n=k+2t<2^(m)−1   (EQ 16)

Longer codes and codes with greater error-correcting capacities arecomputationally more expensive to decode than shorter codes or codeswith smaller error-correcting capacities. Where application constraintslimit the complexity of the code and the required data capacity exceedsthe capacity of the chosen code, multiple codewords can be used toencode the data. To maximize the codewords' resilience to burst errors,the codewords are interleaved.

To maximize the utility of the Kip encoding, the bitstream is encodedcontiguously and in order within the frame. To reconcile the requirementfor interleaving and the requirement for contiguity and order, thebitstream is de-interleaved for the purpose of computing theReed-Solomon redundancy data, and is then re-interleaved before beingencoded in the frame. This maintains the order and contiguity of thebitstream, and produces a separate contiguous block of interleavedredundancy data which is placed at the end of the extended frame. TheKip interleaving scheme is defined in detail below.

Kip Reed-Solomon codes have the primitive polynomials given in thefollowing table:

Symbol size (m) Primitive polynomial 3 1011 4 10011 5 100101 6 1000011 710000011 8 101110001 9 1000010001 10 10000001001 11 100000000101 121000001010011 13 10000000011011 14 100000001010011

The entries in the table indicate the coefficients of the primitivepolynomial with the highest-order coefficient on the left. Thus theprimitive polynomial for m=4 is:

p(x)=x ⁴ +x+1   (EQ 17)

Kip Reed-Solomon codes have the following generator polynomials:

$\begin{matrix}{{g(x)} = {{\left( {x + \alpha} \right)\left( {x + \alpha^{2}} \right)\mspace{14mu} \ldots \mspace{14mu} \left( {x + \alpha^{2t}} \right)} = {\prod\limits_{i = 1}^{2t}\; \left( {x + \alpha^{i}} \right)}}} & \left( {{EQ}\mspace{14mu} 18} \right)\end{matrix}$

For the purposes of interleaving, the source data D is partitioned intoa sequence of m-bit symbols and padded on the right with zero bits toyield a sequence of u symbols, consisting of an integer multiple s of ksymbols, where s is the number of codewords:

u=s×k   (EQ 19)

D={D ₀ , . . . , D _(u−1)}  (EQ 20)

Each symbol in this sequence is then mapped to a corresponding (i^(th))symbol d_(w, i) of an interleaved codeword w:

d _(w, i) =D _((i×s)+w)   (EQ 21 )

The resultant interleaved data symbols are illustrated in FIG. 75. Notethat this is an in situ mapping of the source data to codewords, not are-arrangement of the source data.

The symbols of each codeword are de-interleaved prior to encoding thecodeword, and the resultant redundancy symbols are re-interleaved toform the redundancy block. The resultant interleaved redundancy symbolsare illustrated in FIG. 76.

General Netpage Description

Netpage interactivity can be used to provide printed user interfaces tovarious phone functions and applications, such as enabling particularoperational modes of the mobile telecommunications device or interactingwith a calculator application, as well as providing general “keypad”,“keyboard” and “tablet” input to the mobile telecommunications device.Such interfaces can be pre-printed and bundled with a phone, purchasedseparately (as a way of customizing phone operation, similar toringtones and themes) or printed on demand where the phone incorporatesa printer.

A printed Netpage business card provides a good example of how a varietyof functions can be usefully combined in a single interface, including:

-   -   loading contact details into an address book    -   displaying a Web page    -   displaying an image    -   dialing a contact number    -   bringing up an e-mail, SMS or MMS form    -   loading location info into a navigation system    -   activating a promotion or special offer

Any of these functions can be made single-use only.

A business card may be printed by the mobile telecommunications deviceuser for presentation to someone else, or may be printed from a Web pagerelating to a business for the mobile telecommunications device user'sown use. It may also be pre-printed.

As described below, the primary benefit of incorporating a Netpagepointer or pen in another device is synergy. A Netpage pointer or penincorporated in a mobile phone, smartphone or telecommunications-enabledPDA, for example, allows the device to act as both a Netpage pointer andas a relay between the pointer and the mobile phone network and hence aNetpage server. When the pointer is used to interact with a page, thetarget application of the interaction can display information on thephone display and initiate further interaction with the user via thephone touchscreen. The pointer is most usefully configured so that its“nib” is in a corner of the phone body, allowing the user to easilymanipulate the phone to designate a tagged surface.

The phone can incorporate a marking nib and optionally a continuousforce sensor to provide full Netpage pen functionality.

An exemplary Netpage interaction will now be described to show how asensing device in the form of a Netpage enabled mobile device interactswith the coded data on a print medium in the form of a card. Whilst inthe preferred form the print medium is a card generated by the mobiledevice or another mobile device, it can also be a commerciallypre-printed card that is purchased or otherwise provided as part of acommercial transaction. The print medium can also be a page of a book,magazine, newspaper or brochure, for example.

The mobile device senses a tag using an area image sensor and detectstag data. The mobile device uses the sensed data tag to generateinteraction data, which is sent via a mobile telecommunications networkto a document server. The document server uses the ID to access thedocument description, and interpret the interaction. In appropriatecircumstances, the document server sends a corresponding message to anapplication server, which can then perform a corresponding action.

Typically Netpage pen and Netpage -enabled mobile device users registerwith a registration server, which associates the user with an identifierstored in the respective Netpage pen or Netpage enabled mobile device.By providing the sensing device identifier as part of the interactiondata, this allows users to be identified, allowing transactions or thelike to be performed.

Netpage documents are generated by having an ID server generate an IDwhich is transferred to the document server. The document serverdetermines a document description and then records an associationbetween the document description and the ID, to allow subsequentretrieval of the document description using the ID.

The ID is then used to generate the tag data, as will be described inmore detail below, before the document is printed by a suitable printer,using the page description and the tag map.

Each tag is represented by a pattern which contains two kinds ofelements. The first kind of element is a target. Targets allow a tag tobe located in an image of a coded surface, and allow the perspectivedistortion of the tag to be inferred. The second kind of element is amacrodot. Each macrodot encodes the value of a bit by its presence orabsence.

The pattern is represented on the coded surface in such a way as toallow it to be acquired by an optical imaging system, and in particularby an optical system with a narrowband response in the near-infrared.The pattern is typically printed onto the surface using a narrowbandnear-infrared ink.

In the preferred embodiment, the region typically corresponds to theentire surface of an M-Print card, and the region ID corresponds to theunique M-Print card ID. For clarity in the following discussion we referto items and IDs, with the understanding that the ID corresponds to theregion ID.

The surface coding is designed so that an acquisition field of viewlarge enough to guarantee acquisition of an entire tag is large enoughto guarantee acquisition of the ID of the region containing the tag.Acquisition of the tag itself guarantees acquisition of the tag'stwo-dimensional position within the region, as well as othertag-specific data. The surface coding therefore allows a sensing deviceto acquire a region ID and a tag position during a purely localinteraction with a coded surface, e.g. during a “click” or tap on acoded surface with a pen.

Example Tag Structure

A wide range of different tag structures (as described in the assignee'svarious cross-referenced Netpage applications) can be used. Thepreferred tag will now be described in detail.

FIG. 77 shows the structure of a complete tag 1400. Each of the fourblack circles 1402 is a target. The tag 1400, and the overall pattern,has four-fold rotational symmetry at the physical level. Each squareregion 1404 represents a symbol, and each symbol represents four bits ofinformation.

FIG. 78 shows the structure of a symbol. It contains four macrodots1406, each of which represents the value of one bit by its presence(one) or absence (zero). The macrodot spacing is specified by theparameter s throughout this document. It has a nominal value of 143 μm,based on 9 dots printed at a pitch of 1600 dots per inch. However, it isallowed to vary by ±10% according to the capabilities of the device usedto produce the pattern.

FIG. 79 shows an array of nine adjacent symbols. The macrodot spacing isuniform both within and between symbols.

FIG. 80 shows the ordering of the bits within a symbol. Bit zero (b0) isthe least significant within a symbol; bit three (b3) is the mostsignificant. Note that this ordering is relative to the orientation ofthe symbol. The orientation of a particular symbol within the tag 1400is indicated by the orientation of the label of the symbol in the tagdiagrams. In general, the orientation of all symbols within a particularsegment of the tag have the same orientation, consistent with the bottomof the symbol being closest to the centre of the tag.

Only the macrodots 1406 are part of the representation of a symbol inthe pattern. The square outline 1404 of a symbol is used in thisdocument to more clearly elucidate the structure of a tag 1400. FIG. 81,by way of illustration, shows the actual pattern of a tag 1400 withevery bit set. Note that, in practice, every bit of a tag 1400 can neverbe set.

A macrodot 1406 is nominally circular with a nominal diameter of (5/9)s.However, it is allowed to vary in size by ±10% according to thecapabilities of the device used to produce the pattern.

A target 1402 is nominally circular with a nominal diameter of (17/9)s.However, it is allowed to vary in size by ±10% according to thecapabilities of the device used to produce the pattern.

The tag pattern is allowed to vary in scale by up to ±10% according tothe capabilities of the device used to produce the pattern. Anydeviation from the nominal scale is recorded in the tag data to allowaccurate generation of position samples.

Each symbol shown in the tag structure in FIG. 77 has a unique label.Each label consists an alphabetic prefix and a numeric suffix.

Tag Group

Tags are arranged into tag groups. Each tag group contains four tagsarranged in a square. Each tag therefore has one of four possible tagtypes according to its location within the tag group square. The tagtypes are labelled 00, 10, 01 and 11, as shown in FIG. 82.

FIG. 83 shows how tag groups are repeated in a continuous tiling oftags. The tiling guarantees the any set of four adjacent tags containsone tag of each type.

Codewords

The tag contains four complete codewords. Each codeword is of apunctured 2⁴-ary (8,5) Reed-Solomon code. Two of the codewords areunique to the tag. These are referred to as local and are labelled A andB. The tag therefore encodes up to 40 bits of information unique to thetag.

The remaining two codewords are unique to a tag type, but common to alltags of the same type within a contiguous tiling of tags. These arereferred to as global and are labelled C and D, subscripted by tag type.A tag group therefore encodes up to 160 bits of information common toall tag groups within a contiguous tiling of tags. The layout of thefour codewords is shown in FIG. 84.

Reed-Solomon Encoding

Codewords are encoded using a punctured 2⁴-ary (8,5) Reed-Solomon code.A 2⁴-ary (8,5) Reed-Solomon code encodes 20 data bits (i.e. five 4-bitsymbols) and 12 redundancy bits (i.e. three 4-bit symbols) in eachcodeword. Its error-detecting capacity is three symbols. Itserror-correcting capacity is one symbol. More information aboutReed-Solomon encoding in the Netpage context is provide in U.S. Ser. No.10/815,647 (Docket No. HYG001US), filed on Apr. 2, 2004, the contents ofwhich are herein incorporated by cross-reference.

Netpage in a Mobile Environment

FIG. 85 provides an overview of the architecture of the Netpage system,incorporating local and remote applications and local and remote Netpageservers. The generic Netpage system is described extensively in many ofthe assignee's patents and co-pending applications, (such as U.S. Ser.No. 09/722,174 (Docket No. NPA081US), and so is not described in detailhere. However, a number of extensions and alterations to the genericNetpage system are used as part of implementing various Netpage-basedfunctions into a mobile device. This applies both to Netpage-relatedsensing of coded data on a print medium being printed (or about to beprinted) and to a Netpage-enabled mobile device with or without aprinter.

Referring to FIG. 85, a Netpage microserver 790 running on the mobilephone 1 provides a constrained set of Netpage functions oriented towardsinterpreting clicks rather than interpreting general digital ink. Whenthe microserver 790 accepts a click event from the pointer driver 718 itinterprets it in the usual Netpage way. This includes retrieving thepage description associated with the click impression ID, and hittesting the click location against interactive elements in a pagedescription. This may result in the microserver identifying a commandelement and sending the command to the application specified by thecommand element. This functionality is described in many of the earlierNetpage applications cross-referenced above.

The target application may be a local application 792 or a remoteapplication 700 accessible via the network 788. The microserver 790 maydeliver a command to a running application or may cause the applicationto be launched if not already running.

If the microserver 790 receives a click for an unknown impression ID,then it uses the impression ID to identify a network-based Netpageserver 798 capable of handling the click, and forwards the click to thatserver for interpretation. The Netpage server 798 may be on a privateintranet accessible to the mobile telecommunications device, or may beon the public Internet.

For a known impression ID the microserver 790 may interact directly witha remote application 700 rather than via the Netpage server 798.

In the event that the mobile device includes a printer 4, an optionalprinting server 796 is provided. The printing server 796 runs on themobile phone 1 and accepts printing requests from remote applicationsand Netpage servers. When the printing server accepts a printing requestfrom an untrusted application, it may require the application to presenta single-use printing token previously issued by the mobiletelecommunications device.

A display server 704 running on the mobile telecommunications deviceaccepts display requests from remote applications and Netpage servers.When the display server 704 accepts a display request from an untrustedapplication, it may require the application to present a single-usedisplay token previously issued by the mobile telecommunications device.The display server 704 controls the mobile telecommunications devicedisplay 750.

As illustrated in FIG. 86, the mobile telecommunications device may actas a relay for a Netpage stylus, pen, or other Netpage input device 708.If the microserver 790 receives digital ink for an unknown impressionID, then it uses the impression ID to identify a network-based Netpageserver 798 capable of handling the digital ink, and forwards the digitalink to that server for interpretation.

Although not required to, the microserver 790 can be configured to havesome capability for interpreting digital ink. For example, it may becapable of interpreting digital ink associated with checkboxes anddrawings fields only, or it may be capable of performing rudimentarycharacter recognition, or it may be capable of performing characterrecognition with the help of a remote server.

The microserver can also be configured to enable routing of digital inkcaptured via a Netpage “tablet” to the mobile telecommunications deviceoperating system. A Netpage tablet may be a separate surface,pre-printed or printed on demand, or it may be an overlay or underlay onthe mobile telecommunications device display.

The Netpage pointer incorporates the same image sensor and imageprocessing ASIC (referred to as “Jupiter”, and described in detailbelow) developed for and used by the Netpage pen. Jupiter responds to acontact switch by activating an illumination LED and capturing an imageof a tagged surface. It then notifies the mobile telecommunicationsdevice processor of the “click”. The Netpage pointer incorporates asimilar optical design to the Netpage pen, but ideally with a smallerform factor. The smaller form factor is achieved with a moresophisticated multi-lens design, as described below.

Obtaining Media Information Directly from Netpage Tags

Media information can be obtained directly from the Netpage tags. It hasthe advantage that no data track is required, or only a minimal datatrack is required, since the Netpage identifier and digital signaturesin particular can be obtained from the Netpage tag pattern.

The Netpage tag sensor is capable of reading a tag pattern from asnapshot image. This has the advantage that the image can be captured asthe card enters the paper path, before it engages the transportmechanism, and even before the printer controller is activated, ifnecessary.

A Netpage tag sensor capable of reading tags as the media enters orpasses through the media feed path is described in detail in the NetpageClicker sub-section below (see FIGS. 87 and 88).

Conversely, the advantage of reading the tag pattern during transport(either during a reading phase or during the printing phase), is thatthe printer can obtain exact information about the lateral andlongitudinal registration between the Netpage tag pattern and the visualcontent printed by the printer. Whilst a single captured image of a tagcan be used to determine registration in either or both directions, itis preferred to determine the registration based on at least twocaptured images. The images can be captured sequentially by a singlesensor, or two sensors can capture them simultaneously or sequentially.Various averaging approaches can be taken to determine a more accurateposition in either or both direction from two or more captured imagesthan would be available by replying on a single image.

If the tag pattern can be rotated with respect to the printhead, eitherdue to the manufacturing tolerances of the card itself or tolerances inthe paper path, it is advantageous to read the tag pattern to determinethe rotation. The printer can then report the rotation to the Netpageserver, which can record it and use it when it eventually interpretsdigital ink captured via the card. Whilst a single captured image of atag can be used to determine the rotation, it is preferred to determinethe rotation based on at least two captured images. The images can becaptured sequentially by a single sensor, or two sensors can capturethem simultaneously or sequentially. Various averaging approaches can betaken to determine a more accurate rotation from two or more capturedimages than would be available by replying on a single image.

Netpage Options

The following media coding options relate to the Netpage tags. Netpageis described in more detail in a later section.

Netpage Tag Orientation

The card can be coded to allow the printer to determine, possibly priorto commencing printing, the orientation of Netpage tags on the card inrelation to the printhead. This allows the printer to rotate pagegraphics to match the orientation of the Netpage tags on the card, priorto commencing printing. It also allows the printer to report theorientation of the Netpage tags on the card for recording by a Netpageserver.

Netpage Tag Position

If lateral and longitudinal registration and motion tracking, asdiscussed above, is achieved by means other than via the media coding,then any misregistration between the media coding itself and the printedcontent, either due to manufacturing tolerances in the card itself ordue to paper path tolerances in the printer, can manifest themselves asa lateral and/or longitudinal registration error between the Netpagetags and the printed content. This in turn can lead to a degraded userexperience. For example, if the zone of a hyperlink may fail to registeraccurately with the visual representation of the hyperlink.

As discussed above in relation to card position, the media coding canprovide the basis for accurate lateral and longitudinal registration andmotion tracking of the media coding itself, and the printer can reportthis registration to the Netpage server alongside the Netpageidentifier. The Netpage server can record this registration informationas a two-dimensional offset which corrects for any deviation between thenominal and actual registration, and correct any digital ink capturedvia the card accordingly, before interpretation.

Netpage Identity

The card can be coded to allow the printer to determine the unique96-bit Netpage identifier of the card. This allows the printer to reportthe Netpage identifier of the card for recording by a Netpage server(which associates the printed graphics and input description with theidentity).

The card can be coded to allow the printer to determine the uniqueNetpage identifier of the card from either side of the card. This allowsprinter designers the flexibility of reading the Netpage identifier fromthe most convenient side of the card.

The card can be coded to allow the printer to determine if it is anauthorised Netpage card. This allows the printer to not perform theNetpage association step for an unauthorised card, effectively disablingits Netpage interactivity. This prevents a forged card from preventingthe use of a valid card with the same Netpage identifier.

The card can be coded to allow the printer to determine both the Netpageidentifier and a unique digital signature associated with the Netpageidentifier. This allows the printer to prevent forgery using a digitalsignature verification mechanism already in place for the purpose ofcontrolling interactions with Netpage media.

Netpage Interactivity

Substantially all the front side of the card can be coded with Netpagetags to allow a Netpage sensing device to interact with the cardsubsequent to printing. This allows the printer to print interactiveNetpage content without having to include a tag printing capability. Ifthe back side of the card is blank and printable, then substantially theentire back side of the card can be coded with Netpage tags to allow aNetpage sensing device to interact with the card subsequent to printing.This allows the printer to print interactive Netpage content withouthaving to include a tag printing capability.

The back side of the card can be coded with Netpage tags to allow aNetpage sensing device to interact with the card. This allowsinteractive Netpage content to be pre-printed on the back of the card.

Cryptography

Blank media designed for use with the preferred embodiment are pre-codedto satisfy a number of requirements, supporting motion sensing andNetpage interactivity, and protecting against forgery.

The Applicant's co-pending application MCD056US (temporarily identifiedby its docket number until a serial number is assigned) describesauthentication mechanisms that can be used to detect and reject forgedor un-coded blank media. The co-pending application is one of the abovelisted cross referenced documents whose disclosures are incorporatedherein.

Netpage Clicker

An alternative embodiment of the invention is shown in FIGS. 87 and 88,in which the mobile device includes a Netpage clicker module 362. Thisembodiment includes a printer and uses a dual optical pathwayarrangement to sense coded data from media outside the mobile device aswell as coded data pre-printed on media as it passes through the devicefor printing.

The Netpage clicker in the preferred embodiment forms part of a dualoptical path Netpage sensing device. The first path is used in theNetpage clicker, and the second operates to read coded data from thecard as it enters the mobile telecommunications device for printing. Asdescribed below, the coded data on the card is read to ensure that thecard is of the correct type and quality to enable printing.

The Netpage clicker includes a non-marking nib 340 that exits the top ofthe mobile telecommunications device. The nib 340 is slidably mounted tobe selectively moveable between a retracted position, and an extendedposition by manual operation of a slider 342. The slider 342 is biasedoutwardly from the mobile telecommunications device, and includes aratchet mechanism (not shown) for retaining the nib 340 in the extendedposition. To retract the nib 340, the user depresses the slider 342,which disengages the ratchet mechanism and enables the nib 340 to returnto the retracted position. One end of the nib abuts a switch (notshown), which is operatively connected to circuitry on the PCB.

Working from one end of the first optical path to the other, a firstinfrared LED 344 is mounted to direct infrared light out of the mobiledevice via an aperture to illuminate an adjacent surface (not shown).Light reflected from the surface passes through an infrared filter 348,which improves the signal to noise ratio of the reflected light byremoving most non-infrared ambient light. The reflected light is focusedvia a pair of lenses 350 and then strikes a plate beam splitter 352. Itwill be appreciated that the beam splitter 352 can include one or morethin-film optical coatings to improve its performance.

A substantial portion of the light is deflected downwardly by the platesplitter and lands on an image sensor 346 that is mounted on the PCB.The image sensor 346 in the preferred embodiment takes the form of theJupiter image sensor and processor described in detail below. It will beappreciated that a variety of commercially available CCD and CMOS imagesensors would also be suitable.

The particular position of the nib, and orientation and position of thefirst optical path within the casing enables a user to interact withNetpage interactive documents as described elsewhere in the detaileddescription. These Netpage documents can include media printed by themobile device itself, as well as other media such as preprinted pages inbooks, magazines, newspapers and the like.

The second optical path starts with a second infrared LED 354, which ismounted to shine light onto a surface of a card 226 when it is insertedin the mobile telecommunications device for printing. The light isreflected from the card 226, and is turned along the optical path by afirst turning mirror 356 and a second turning mirror 358. The light thenpasses through an aperture 359 a lens 360 and the beam splitter 352 andlands on the image sensor 346.

The mobile device is configured such that both LEDs 344 and 354 turnedoff when a card is not being printed and the nib is not being used tosense coded data on an external surface. However, once the nib isextended and pressed onto a surface with sufficient force to close theswitch, the LED 344 is illuminated and the image sensor 346 commencescapturing images.

Although a non-marking nib has been described, a marking nib, such as aballpoint or felt-tip pen, can also be used. Where a marking nib isused, it is particularly preferable to provide the retraction mechanismto allow the nib to selectively be withdrawn into the casing.Alternatively, the nib can be fixed (ie, no retraction mechanism isprovided).

In other embodiments, the switch is simply omitted (and the deviceoperates continuously, preferably only when placed into a capture mode)or replaced with some other form of pressure sensor, such as apiezo-electric or semiconductor-based transducer. In one form, amulti-level or continuous pressure sensor is utilized, which enablescapture of the actual force of the nib against the writing surfaceduring writing. This information can be included with the positioninformation that comprises the digital ink generated by the device,which can be used in a manner described in detail in many of theassignee's cross-referenced Netpage -related applications. However, thisis an optional capability.

It will be appreciated that in other embodiments a simple Netpagesensing device can also be included in a mobile device that does notincorporate a printer.

In other embodiments, one or more of the turning mirrors can be replacedwith one or more prisms that rely on boundary reflection or silvered (orhalf silvered) surfaces to change the course of light through the firstor second optical paths. It is also possible to omit either of the firstor second optical paths, with corresponding removal of the capabilitiesoffered by those paths.

Image Sensor and Associated Processing Circuitry

In the preferred embodiment, the Netpage sensor is a monolithicintegrated circuit that includes an image sensor, analog to digitalconverter (ADC), image processor and interface, which are configured tooperate within a system including a host processor. The applicants havecodenamed the monolithic integrated circuit “Jupiter”. The image sensorand ADC are codenamed “Ganymede” and the image processor and interfaceare codenamed “Callisto”.

In a preferred embodiment of the invention, the image sensor isincorporated in a Jupiter image sensor as described in co-pendingapplication U.S. Ser. No. 10/778,056 (Docket No. NPS047US), filed onFeb. 17, 2004, the contents of which are incorporated herein bycross-reference.

Various alternative pixel designs suitable for incorporation in theJupiter image sensor are described in PCT application PCT/AU/02/01573entitled “Active Pixel Sensor”, filed 22 Nov. 2002; and PCT applicationPCT/AU02/01572 entitled “Sensing Device with Ambient LightMinimisation”, filed 22 Nov. 2002; the contents of which areincorporated herein by cross reference.

It should appreciated that the aggregation of particular components intofunctional or codenamed blocks is not necessarily an indication thatsuch physical or even logical aggregation in hardware is necessary forthe functioning of the present invention. Rather, the grouping ofparticular units into functional blocks is a matter of designconvenience in the particular preferred embodiment that is described.The intended scope of the present invention embodied in the detaileddescription should be read as broadly as a reasonable interpretation ofthe appended claims allows.

Image Sensor

Jupiter comprises an image sensor array, ADC (Analog to DigitalConversion) function, timing and control logic, digital interface to anexternal microcontroller, and implementation of some of thecomputational steps of machine vision algorithms.

FIG. 89 shows a system-level diagram of the Jupiter monolithicintegrated circuit 1601 and its relationship with a host processor 1602.Jupiter 1601 has two main functional blocks: Ganymede 1604 and Callisto1606. As described below, Ganymede comprises a sensor array 1612, ADC1614, timing and control logic 1616, clock multiplier PLL 1618, and biascontrol 1619. Callisto comprises the image processing, image buffermemory, and serial interface to a host processor. A parallel interface1608 links Ganymede 4 with Callisto 6, and a serial interface 1610 linksCallisto 1606 with the host processor 2.

The internal interfaces in Jupiter are used for communication among thedifferent internal modules.

Ganymede Image Sensor

Features

-   -   Sensor array    -   8-bit digitisation of the sensor array output    -   Ddigital image output to Callisto    -   Clock multiplying PLL

As shown in FIG. 90, Ganymede 1604 comprises a sensor array 1612, an ADCblock 1614, a control and timing block 1616 and a clock-multiplyingphase lock loop (PLL) 1618 for providing an internal clock signal. Thesensor array 1612 comprises pixels 1620, a row decoder 1622, and acolumn decoder/MUX 1624. The ADC block 1614 includes an 8-bit ADC 26 anda programmable gain amplifier (PGA) 1628. The control and timing block1616 controls the sensor array 1612, the ADC 1614, and the PLL 1618, andprovides an interface to Callisto 1606.

Callisto

Callisto is an image processor 1625 designed to interface directly to amonochrome image sensor via a parallel data interface, optionallyperform some image processing and pass captured images to an externaldevice via a serial data interface.

Features

-   -   Parallel interface to image sensor    -   Frame store buffer to decouple parallel image sensor interface        and external serial interface    -   Double buffering of frame store data to eliminate buffer loading        overhead    -   Low pass filtering and sub-sampling of captured image    -   Local dynamic range expansion of sub-sampled image    -   Thresholding of the sub-sampled, range-expanded image    -   Read-out of pixels within a defined region of the captured        image, for both processed and unprocessed images    -   Calculation of sub-pixel values    -   Configurable image sensor timing interface    -   Configurable image sensor size    -   Configurable image sensor window    -   Power management: auto sleep and wakeup modes    -   External serial interface for image output and device management    -   External register interface for register management on external        devices

Environment

Callisto interfaces to both an image sensor, via a parallel interface,and to an external device, such as a microprocessor, via a serial datainterface. Captured image data is passed to Callisto across the paralleldata interface from the image sensor. Processed image data is passed tothe external device via the serial interface. Callisto's registers arealso set via the external serial interface.

Function

The Callisto image processing core accepts image data from an imagesensor and passes that data, either processed or unprocessed, to anexternal device using a serial data interface. The rate at which data ispassed to that external device is decoupled from whatever data read-outrates are imposed by the image sensor.

The image sensor data rate and the image data rate over the serialinterface are decoupled by using an internal RAM-based frame store.Image data from the sensor is written into the frame store at a rate tosatisfy image sensor read-out requirements. Once in the frame store,data can be read out and transmitted over the serial interface atwhatever rate is required by the device at the other end of thatinterface.

Callisto can optionally perform some image processing on the imagestored in its frame store, as dictated by user configuration. The usermay choose to bypass image processing and obtain access to theunprocessed image. Sub-sampled images are stored in a buffer but fullyprocessed images are not persistently stored in Callisto; fullyprocessed images are immediately transmitted across the serialinterface. Callisto provides several image process related functions:

-   -   Sub-sampling    -   Local dynamic range expansion    -   Thresholding    -   Calculation of sub-pixel values    -   Read-out of a defined rectangle from the processed and        unprocessed image

Sub-sampling, local dynamic range expansion and thresholding aretypically used in conjunction with dynamic range expansion performed onsub-sampled images, and thresholding performed on sub-sampled,range-expanded images. Dynamic range expansion and thresholding areperformed together, as a single operation, and can only be performed onsub-sampled images. Sub-sampling, however, may be performed withoutdynamic range expansion and thresholding. Retrieval of sub-pixel valuesand image region read-out are standalone functions.

A number of specific alternative optics systems for sensing Netpage tagsusing the mobile device are described in detail in the Applicant'sco-pending application temporarily identified by docket no. MCD056USuntil its serial number is assigned. In the interests of brevity, thedisclosure of MCD056US has been incorporated herein by cross reference(see list if cross referenced documents above).

The invention can also be embodied in a number of other form factors,one of which is a PDA. This embodiment is described in detail in theApplicant's co-pending application temporarily identified by docket no.MCD056US until its serial number is assigned. In the interests ofbrevity, the disclosure of MCD056US has been incorporated herein bycross reference (see list if cross referenced documents above).

Another embodiment is the Netpage camera phone. Printing a photo as aNetpage and a camera incorporating a Netpage printer are both claimed inWO 00/71353 (NPA035), Method and System for Printing a Photograph and WO01/02905 (NPP019), Digital Camera with Interactive Printer, the contentsof which are incorporated herein by way of cross-reference. When a photois captured and printed using a Netpage digital camera, the camera alsostores the photo image persistently on a network server. The printedphoto, which is Netpage tagged, can then be used as a token to retrievethe photo image.

A camera-enabled smartphone can be viewed as a camera with an in-builtwireless network connection. When the camera-enabled smartphoneincorporates a Netpage printer, as described above, it becomes a Netpagecamera.

When the camera-enabled smartphone also incorporates a Netpage pointeror pen, as described above, the pointer or pen can be used to designatea printed Netpage photo to request a printed copy of the photo. Thephone retrieves the original photo image from the network and prints acopy of it using its in-built Netpage printer. This is done by sendingat least the identity of the printed document to a Netpage server. Thisinformation alone may be enough to allow the photo to be retrieved fordisplay or printing. However, in the preferred embodiment, the identityis sent along with at least a position of the pen/clicker as determined

A mobile phone or smartphone Netpage camera can take the form of any ofthe embodiments described above that incorporate a printer and a mobilephone module including a camera.

Further embodiments of the invention incorporate a stylus that has aninkjet printhead nib. This embodiment is described in detail in theApplicant's co-pending application temporarily identified by docket no.MCD056US until its serial number is assigned. In the interests ofbrevity, the disclosure of MCD056US has been incorporated herein bycross reference (see list of cross referenced documents above).

The cross referenced application also briefly lists some of the possibleapplications for the M-Print system. It also discusses embodiments inwhich the Netpage tag pattern is printed simultaneously with the visibleimages.

Conclusion

The present invention has been described with reference to a number ofspecific embodiments. It will be understood that where the invention isclaimed as a method, the invention can also be defined by way ofapparatus or system claims, and vice versa. The assignee reserves theright to file further applications claiming these additional aspects ofthe invention.

Furthermore, various combinations of features not yet claimed are alsoaspects of the invention that the assignee reserves the right to makethe subject of future divisional and continuation applications asappropriate.

1. A mobile telecommunications device comprising: a body having acradle; a print engine controller within the body, the print enginecontroller having a light emitting beacon for transmitting print data asan optical data signal; and a replaceable print cartridge received bythe cradle, the print cartridge comprising: a printhead with an array ofnozzles for ejecting ink; a sensor for receiving the optical data signalfrom the light emitting beacon and converting the optical data signalinto an electrical data signal; and print data circuitry for receivingthe electrical data signal and for providing the nozzles with printdata.
 2. A mobile telecommunications device according to claim 1 whereinthe printhead is a stationary printhead, the mobile telecommunicationsdevice further comprises a drive system including a piezoelectric drivemechanism, and the replaceable print cartridge further comprises a driveshaft urged against the piezoelectric drive mechanism when thereplaceable print cartridge is received by the cradle, the drive shaftbeing operative to move a media substrate past the stationary printhead.3. A mobile telecommunications device according to claim 1 wherein thereplaceable print cartridge further comprises: at least one inkreservoir for supplying ink to the printhead for ejection by thenozzles, each of the at least one ink reservoirs including at least oneabsorbent structure for inducing a negative hydrostatic pressure in theink at the nozzles.
 4. A mobile telecommunications device according toclaim 1 wherein the replaceable print cartridge further comprises: acapping mechanism for capping the printhead when not in use.
 5. A mobiletelecommunications device according to claim 1, the replaceable printcartridge further comprising: a print media feed path for directing amedia substrate past the printhead in a feed direction during printing;a capping mechanism including a capper moveable between a cappingposition in which the capper is urged into a capping relationship withthe printhead, and an uncapped position in which the printhead is ableto print onto the media substrate, wherein in the uncapped position thecapper is displaced away from the printhead; and a force transfermechanism connected to the capper and configured such that a forceprovided by an edge of the media substrate as the media substrate movesrelative to the feed path is transferred to the capper by the forcetransfer mechanism, thereby to at least commence movement of the capperfrom the capped position to the uncapped position prior to the mediasubstrate reaching the capper.
 6. A mobile telecommunications deviceaccording to claim 1, the replaceable print cartridge furthercomprising: a print media feed path for directing media substrate pastthe printhead in a feed direction during printing; a capping mechanismincluding a capper moveable between a capping position in which thecapper is urged into a capping relationship with the printhead, and anuncapped position in which the printhead is able to print onto the mediasubstrate, wherein in the uncapped position the capper is displaced awayfrom the printhead; and a locking mechanism configured to hold thecapper in the uncapped position until after a trailing edge of the mediasubstrate is clear of the printhead.
 7. A mobile telecommunicationsdevice according to claim 1, the replaceable print cartridge furthercomprising a capping mechanism including a capper moveable between acapping position in which the capper is urged into a cappingrelationship with the printhead, and an uncapped position in which theprinthead is able to print onto the media substrate, wherein the capperassembly is held in the uncapped position by the media substrate suchthat capper moves to the capped position upon disengagement with themedia substrate.
 8. A mobile telecommunications device according toclaim 1 further comprising: a position sensor for providing the printengine controller with a signal indicative of the position of the mediasubstrate relative to the printhead; wherein the print engine controllerdifferentiates the signal indicative of the position of the mediasubstrate relative to the printhead to derive the speed of the mediasubstrate relative to the printhead and adjusts the operation of theprinthead in response to variations in the speed.
 9. A mobiletelecommunications device according to claim 2 wherein during use, theprint engine controller senses the number of complete and partialrotations of the drive shaft and adjusts the operation of the printheadin response to variations in the angular velocity of the drive shaft.10. A mobile telecommunications device according to claim 1 wherein thereplaceable print cartridge further comprises at least one inkreservoir, the at least one reservoir comprising: a housing defining anink storage volume; one or more baffles dividing the ink storage volumeinto sections, each of the sections having at least one ink outlet forsealed connection to the printhead; and, at least one conduitestablishing fluid communication between the ink outlets of adjacentsections.
 11. A mobile telecommunications device according to claim 1further comprising: a media feed assembly for feeding a sheet of themedia substrate along a feed path past the printhead; and, a sensor forreading coded data on at least part of the media substrate andgenerating a signal indicative of at least one dimension of the sheet,and transmitting the signal to the print engine controller; wherein theprint engine controller uses the signal to initiate the printing whenthe sheet is at a predetermined position relative to the printhead. 12.A mobile telecommunications device according to claim 5 furthercomprising: a dual sensor facility for reading coded data on at leastpart of a media substrate before, as well as after, the media substratehas past the printhead.